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Home >> Chevrolet >> 2002 >> Blazer 4D Utility, 4WD, Part Time >> Repair and Diagnosis >> External Pages >> Different car >> Section 1627 (Manual Transmission Clutches) >> Repair Instructions >> Clutch Master Cylinder Replacement >> Removal Procedure

Removal Procedure

WARNING: This page is about a different car, the 2003 GMC Sierra, 2003 GMC Cab & Chassis Sierra, 2003 Chevrolet Silverado, and 2003 Chevrolet Cab & Chassis Silverado. However, it is still accessible from the selected car via links, so may be relevant.
  1. Disconnect the clutch pedal position switch electrical connector (1).
  2. Push the clutch pedal in and squeeze the pushrod bushing tabs in, in order to release the pushrod bushing from the clutch pedal.
    Fig 1: Disconnecting Clutch Pedal Position Switch Electrical Connector
    G01953255Courtesy of GENERAL MOTORS CORP.
  3. If equipped with a NV 3500 or NV 4500 transmission, disconnect the clutch actuator cylinder to clutch master cylinder quick connect fitting.
  4. Remove the clutch master cylinder clip from the brake pressure module valve pipe.
    Fig 2: Disconnecting Clutch Actuator Cylinder
    G01953256Courtesy of GENERAL MOTORS CORP.
  5. If equipped with a ZF S6-650 transmission, disconnect the clutch actuator cylinder to clutch master cylinder quick connect fitting.
    Fig 3: Disconnecting Clutch Actuator Cylinder To Clutch Master Cylinder
    G01953257Courtesy of GENERAL MOTORS CORP.
  6. Rotate the clutch master cylinder 45 degrees clockwise to the unlocked position.
    Fig 4: Rotating Clutch Master Cylinder
    G01953258Courtesy of GENERAL MOTORS CORP.
  7. If equipped with a NV 3500 or NV 4500 transmission, remove the clutch master cylinder.
    Fig 5: Removing Clutch Master Cylinder (NV 3500 Or NV 4500)
    G01953259Courtesy of GENERAL MOTORS CORP.
  8. If equipped with a ZF S6-650 transmission, remove the clutch master cylinder.
    Fig 6: Removing Clutch Master Cylinder (ZF S6-650)
    G01953260Courtesy of GENERAL MOTORS CORP.