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Home >> Chevrolet >> 2002 >> Blazer 4D Utility, 4WD, Part Time >> Repair and Diagnosis >> External Pages >> Different car >> Section 1621 (Battery) >> Repair Instructions >> Battery Positive Cable Replacement (4.8L, 5.3L, 6.0L, and 8.1L Engines) >> Installation Procedure

Installation Procedure

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  1. If equipped with a 8.1L engine, install the positive battery cable.
  2. Install the positive cable to the engine harness clip.
    NOTE: Refer to FASTENER NOTICE .
  3. Install the positive cable clip nut.

    Tighten 

    Tighten the nut to 8 N.m (71 lb in).

  4. Install the positive cable to the starter.
  5. Install the starter lead nut.

    Tighten 

    Tighten the starter lead nut to 9 N.m (80 lb in).

    Fig 1: Install Positive Battery Cable & Clip Nut
    G02109400Courtesy of GENERAL MOTORS CORP.
  6. If equipped with a 4.8L, 5.3L, or 6.0L engine, Install the positive battery cable.
  7. Install the positive cable to the clip on the oil pan.
  8. Install the positive cable clip to the clip on the oil pan.
  9. Install the positive cable to the starter.
  10. Install the starter lead nut.

    Tighten 

    Tighten the nut to 9 N.m (80 lb in).

    Fig 2: Install Positive Battery Cable & Clips
    G02109401Courtesy of GENERAL MOTORS CORP.
  11. If equipped with a 4.8L, 5.3L, or 6.0L engine, install the battery cable bracket and bolt.

    Tighten 

    Tighten the bolt to 25 N.m (18 lb ft).

    Fig 3: Install Battery Cable Bracket & Bolt
    G02109402Courtesy of GENERAL MOTORS CORP.
  12. Install the positive battery cable to the channel.
  13. Slide the channel pin into the oil pan tab.
  14. Install the positive battery cable channel bolt.

    Tighten 

    Tighten the bolt to 12 N.m (106 lb in).

  15. Lower the vehicle.
    Fig 4: Install Positive Battery Cable Channel Bolt
    G02109403Courtesy of GENERAL MOTORS CORP.
  16. If equipped with a 8.1L engine, install the negative cable clip to the positive cable clip.
    Fig 5: Install Negative Cable Clip To Positive Cable Clip
    G02109404Courtesy of GENERAL MOTORS CORP.
  17. If equipped with a 4.8L, 5.3L, 6.0L engine, install the negative cable clip to the positive cable clip.
    Fig 6: Install Negative Cable Clip To Positive Cable Clip
    G02109405Courtesy of GENERAL MOTORS CORP.
  18. Install the positive cable (1) into the junction block.
  19. Snap the junction block cover closed.
  20. If necessary, install the engine sight shield. Refer to ENGINE SIGHT SHIELD REPLACEMENT (4.8L, 5.3L, AND 6.0L ENGINES) or  ENGINE SIGHT SHIELD REPLACEMENT (6.0L ENGINE W/RPOS Y91 AND Z88)  .
    Fig 7: Install Positive Cable
    G02109406Courtesy of GENERAL MOTORS CORP.
  21. Tighten the positive cable bolt at the UBEC.

    Tighten 

    Tighten the bolt to 9 N.m (80 lb in).

    Fig 8: Tighten Positive Cable Bolt
    G02109407Courtesy of GENERAL MOTORS CORP.
  22. Install the positive battery cable.
  23. Tighten the positive battery cable.

    Tighten 

    Tighten the bolt to 17 N.m (13 lb ft).

  24. Snap the positive battery cable cap closed.
  25. Connect the negative battery cable. Refer to Battery Negative Cable Disconnect/Connect Procedure (Single Battery)  or Battery Negative Cable Disconnect/Connect Procedure (Auxiliary Battery) .
    Fig 9: Install Positive Battery Cable
    G02109408Courtesy of GENERAL MOTORS CORP.