Removal Procedure
WARNING: This page is about a different car, the 2003 GMC Sierra, 2003 GMC Cab & Chassis Sierra, 2003 Chevrolet Silverado, and 2003 Chevrolet Cab & Chassis Silverado. However, it is still accessible from the selected car via links, so may be relevant.
- Remove the transfer case shield, if equipped Refer to Transfer Case Fluid Replacement .
- Remove the front propeller shaft. Refer to PROPELLER SHAFT REPLACEMENT-FRONT .
- Remove the control rod. Refer to Transfer Case Control Rod Replacement .
- Lower the vehicle.
- Remove the control lever knob by performing the following:
- 5.1. Using an adjustable wrench, adjust the wrench to fit the control lever rod just below the knob.
- 5.2. With the adjustable wrench touching the control lever knob, gently tap on the adjustable wrench in an upward motion until the knob is separated from the control lever rod.
- Remove the transfer case bezel screws.
- Remove the transfer case bezel.
IMPORTANT: When performing the following service procedure, the transfer case control lever bracket does not have to be removed from the vehicle.
- Remove the control lever bolts.
- Remove the control lever assembly.