Installation Procedure
WARNING: This page is about a different car, the 2003 GMC Sierra, 2003 GMC Cab & Chassis Sierra, 2003 Chevrolet Silverado, and 2003 Chevrolet Cab & Chassis Silverado. However, it is still accessible from the selected car via links, so may be relevant.
IMPORTANT:
- If the encoder motor is being replaced because it is defective, ensure that the transfer case is in the neutral position. Manually shift the transfer case at the shift shaft, using a crescent wrench if necessary.
- When installing the encoder motor, ensure that the encoder motor is indexed correctly and the motor is flat against the transfer case before tightening the bolts.
- A NEW encoder motor does NOT come with locating pins.
- Install the locating pins to the NEW encoder motor.
- Position a NEW actuator insulator gasket to the transfer case.
- Install the encoder motor.
NOTE: Refer to FASTENER NOTICE .
- Install encoder motor bolts.
Tighten
Tighten the bolts, in the sequence shown, to 20 N.m (15 lb ft).
- Connect the encoder motor electrical connector (7).
- Connect the transfer case switch electrical connector (2).
- Install the front propeller shaft. Refer to PROPELLER SHAFT REPLACEMENT-FRONT .
- Install the transfer case shield. Refer to Transfer Case Shield Replacement .