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Home >> Chevrolet >> 2002 >> Blazer 4D Utility, 4WD, Part Time >> Repair and Diagnosis >> External Pages >> Different car >> Section 1612 (Rear Drive Axle) >> Repair Instructions >> Rear Axle Replacement (35 Series) >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2003 GMC Sierra, 2003 GMC Cab & Chassis Sierra, 2003 Chevrolet Silverado, and 2003 Chevrolet Cab & Chassis Silverado. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the stabilizer shaft (1) to the axle (3) (if necessary).
  2. Install the stabilizer shaft clamps, the U-bolts (2), and the nuts (4) (if necessary).

    Do not torque the stabilizer shaft U-bolt nuts at this time.

  3. Place the axle under the vehicle.
  4. Raise the axle to the springs with the aid of a hydraulic assist.

    Align the axle with the springs.

  5. Fig 1: Stabilizer Shaft & U-Bolts Nuts & Axle U-Bolts
    G01480777Courtesy of GENERAL MOTORS CORP.
  6. Install the spacers, the anchor plates and the U-bolts.
    NOTE: Refer to FASTENER NOTICE .
  7. Install the washers if equipped and the nuts to the U-bolts.

    Tighten 

    Tighten the nuts in a criss cross pattern to 150 N.m (110 lb ft).

    Fig 2: Spacers, Anchor Plates & U-Bolts
    G01480778Courtesy of GENERAL MOTORS CORP.
  8. Install the stabilizer shaft link to the frame (1) (if necessary).
  9. Install the stabilizer shaft link bolt (5) and the nut (3) (if necessary).

    Tighten 

    1. 8.1. Tighten the stabilizer shaft link bolts to 95 N.m (70 lb ft).
    2. 8.2. Tighten the stabilizer shaft U-bolt nuts to 32 N.m (24 lb ft).
  10. Install the brake calipers. Refer to BRAKE CALIPER .
  11. Fig 3: Stabilizer Shaft Link Bolt, Frame & Nut
    G01480779Courtesy of GENERAL MOTORS CORP.
  12. Install the brake pipe fitting brackets.
  13. Install the brake pipe fitting bracket bolts.

    Tighten 

    Tighten the bolts to 22 N.m (16 lb ft).

    Fig 4: Brake Pipe Fitting Bracket & Bolts
    G01480780Courtesy of GENERAL MOTORS CORP.
  14. Install the brake pipe.
  15. Install the brake pipe bolts.

    Tighten 

    Tighten the bolts to 22 N.m (16 lb ft).

  16. Fig 5: Brake Pipe & Bolts
    G01480781Courtesy of GENERAL MOTORS CORP.
  17. Install the brake pipe junction block.
  18. Install the brake pipe junction block bolt.

    Tighten

    Tighten the brake pipe junction block bolt to 22 N.m (16 lb ft).

  19. Connect the park brake cables. Refer to PARK BRAKE CABLE .
    Fig 6: Brake Pipe Junction Block & Bolt
    G01480782Courtesy of GENERAL MOTORS CORP.
  20. Connect the vent hose (1) to the axle vent fitting.
    Fig 7: Vent Hose
    G01480783Courtesy of GENERAL MOTORS CORP.
  21. Install the shock absorbers to the lower mount bracket.
  22. Install the shock absorber bolts and the nuts.

    Tighten 

    Tighten the shock absorbers nuts to 95 N.m (70 lb ft).

    Fig 8: Shock Absorbers, Lower Mount Bracket, Bolts & Nuts
    G01480784Courtesy of GENERAL MOTORS CORP.
  23. Install the propeller shaft (3) to the pinion yoke (4). Align the reference marks made during removal.
  24. Install the propeller shaft yoke retaining clamps (2) and the bolts (1).

    Tighten

    Tighten the yoke retaining clamp bolts to 25 N.m (18 lb ft).

  25. Install the tire and wheel assemblies. Refer to TIRE AND WHEEL REMOVAL AND INSTALLATION  .
  26. Fill the axle with lubricant. Use the proper fluid.
  27. Remove the jack and utility stands.
  28. Lower the vehicle.
Fig 9: Propeller Shaft, Pinion Yoke, Retaining Clamps & Bolts
G01480785Courtesy of GENERAL MOTORS CORP.