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Home >> Chevrolet >> 2002 >> Blazer 4D Utility, 4WD, Part Time >> Repair and Diagnosis >> External Pages >> Different car >> Section 1612 (Rear Drive Axle) >> Repair Instructions >> Differential Overhaul (8.6 Inch Axle) >> Disassembly Procedure

Disassembly Procedure

WARNING: This page is about a different car, the 2003 GMC Sierra, 2003 GMC Cab & Chassis Sierra, 2003 Chevrolet Silverado, and 2003 Chevrolet Cab & Chassis Silverado. However, it is still accessible from the selected car via links, so may be relevant.
  1. Remove the differential side bearings. Refer to Differential Side Bearings Replacement (All Except 9.75 Inch Axle)  or Differential Side Bearings Replacement (9.75 Inch Axle) .
    IMPORTANT: The ring gear bolts have left-hand threads.
    Fig 1: Gear Bolts
    G01480790Courtesy of GENERAL MOTORS CORP.
  2. Remove the gear bolts. Discard the bolts.
    NOTE: Refer to RING GEAR REMOVAL NOTICE .
  3. Remove the ring gear from the differential case. Drive the ring gear off with a brass drift if necessary.
  4. Fig 2: Removing Ring Gear From Differential Case
    G01480791Courtesy of GENERAL MOTORS CORP.
  5. Remove the differential pinion gears and the differential side gears by performing the following steps:
    1. 4.1. Remove the pinion shaft lock bolt.
    2. 4.2. Remove the pinion shaft.
    3. 4.3. Roll the differential pinion gears out of the case with the pinion gear thrust washers.
    4. 4.4. Remove the differential side gears and the side gear thrust washers.

      Mark the pinion gears top and bottom and the differential side gears left and right.

      Fig 3: Pinion Shaft Lock Bolt, Shaft, Thrust Washer & Differential Side Gears
      G01480792Courtesy of GENERAL MOTORS CORP.