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Home >> Chevrolet >> 2002 >> Blazer 4D Utility, 4WD, Part Time >> Repair and Diagnosis >> External Pages >> Different car >> Section 1608 (Front Suspension System) >> Repair Instructions >> Torsion Bar Replacement >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2003 GMC Sierra, 2003 GMC Cab & Chassis Sierra, 2003 Chevrolet Silverado, and 2003 Chevrolet Cab & Chassis Silverado. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the torsion bars to the lower control arm.
    Fig 1: Install Torsion Bars
    G01480128Courtesy of GENERAL MOTORS CORP.
  2. Install the torsion bar crossmember.
    NOTE: Refer to FASTENER NOTICE .
  3. Install the torsion bar crossmember bolts (1) to the weld nuts (4).

    Tighten 

    Tighten the bolt to 95 N.m (70 lb ft).

  4. Fig 2: Torsion Bar Crossmember Bolts & Weld Nuts
    G01480129Courtesy of GENERAL MOTORS CORP.
  5. While supporting the adjustment arm, slide the torsion bar rearward until the torsion bar fully engages the adjustment arm.
  6. Install the J 360202  to the adjustment arm and the crossmember.
  7. Increase the tension on the adjustment arm in order to load the torsion bar.
    Fig 3: Install J 36202 To Adjustment Arm & Crossmember
    G01480130Courtesy of GENERAL MOTORS CORP.
    IMPORTANT: Install the adjustment bolt the same amount of turns that were required to remove the bolt during removal.
  8. Install the adjustment bolt (3) and the adjuster nut (4).
  9. Fig 4: Install Adjustment Bolt & Adjuster Nut
    G01480131Courtesy of GENERAL MOTORS CORP.
  10. Remove the J 36202  releasing the tension on the torsion bar until the load is taken up by the adjustment bolt.
  11. Remove the safety stands.
  12. Lower the vehicle.
  13. Measure the Z height. Refer to TRIM HEIGHT INSPECTION PROCEDURE  .
  14. Turn the adjustment bolt (2) clockwise to increase the Z height and counterclockwise to decrease the Z height.
Fig 5: Adjustment Bolt
G01480132Courtesy of GENERAL MOTORS CORP.