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Home >> Chevrolet >> 2002 >> Blazer 4D Utility, 4WD, Part Time >> Repair and Diagnosis >> External Pages >> Different car >> Section 1605 (Power Steering System) >> Repair Instructions >> Power Steering Pump Replacement (6.6 L Diesel) >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2003 GMC Sierra, 2003 GMC Cab & Chassis Sierra, 2003 Chevrolet Silverado, and 2003 Chevrolet Cab & Chassis Silverado. However, it is still accessible from the selected car via links, so may be relevant.
NOTE: Refer to FASTENER NOTICE .
  1. Install the rear bracket to the power steering pump.

    Tighten 

    Tighten the rear bracket retaining nuts to 50 N.m (37 lb ft).

  2. Install the power steering return hoses and retaining clamps (3,5) to the power steering pump.
    Fig 1: Install Power Steering Return Hoses & Retaining Clamps
    G01479464Courtesy of GENERAL MOTORS CORP.
  3. Install the power steering pressure hose (2) to the power steering pump.

    Tighten 

    Tighten the fitting to 28 N.m (20 lb ft).

  4. Fig 2: Install Power Steering Pressure Hose
    G01479465Courtesy of GENERAL MOTORS CORP.
  5. Install the bolts (1) to the rear of the power steering pump.

    Tighten 

    Tighten the rear bolts to 50 N.m (37 lb ft).

  6. Fig 3: Install Bolts To Rear Of Power Steering Pump
    G01479466Courtesy of GENERAL MOTORS CORP.
  7. Install the power steering pump mounting bracket and bolts.
    Fig 4: Install Power Steering Pump Mounting Bracket & Bolts
    G01479467Courtesy of GENERAL MOTORS CORP.

    Tighten 

    Tighten the mounting bracket bolts to 46 N.m (34 lb ft).

  8. Install the bolts (2) to the front of the pump.

    Tighten 

    Tighten the power steering pump retaining bolts to 50 N.m (37 lb ft).

  9. Install the bolt retaining the battery junction block from the power steering bracket.

    Tighten 

    Tighten the battery junction block retaining bolt to 9 N.m (80 lb in).

  10. Install the power steering pulley. Refer to Power Steering Pulley Replacement .
  11. Fill and bleed the power steering system. Refer to Bleeding the Power Steering System .
Fig 5: Install Battery Junction Block Retaining Bolt
G01479468Courtesy of GENERAL MOTORS CORP.