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Home >> Chevrolet >> 2002 >> Blazer 4D Utility, 4WD, Part Time >> Repair and Diagnosis >> External Pages >> Different car >> Section 1535 (Folding Roof System) >> Repair Instructions >> Folding Top Cover Side Tension Cable Replacement >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2004 Chevrolet Corvette. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: Tension Cable To Wire
    GM289898Courtesy of GENERAL MOTORS CORP.
  1. Remove the spring, attaching the rear of the wire to the spring end of the cable.
  2. Pull the wire forward until the cable is in the proper position. Remove the wire and reinstall the spring.
  3. Fig 2: Tension Cable Screw To Between Side Rail & Roof Bow
    GM784524Courtesy of GENERAL MOTORS CORP.
    NOTE: Refer to Fastener Notice in Cautions and Notices.
  4. Install the screw to the tension cable spring end on the #1 bow.

    Tighten:  Tighten the screw to 2 N.m (18 lb in).

  5. Fig 3: Headliner Screws To #1 Bow
    GM784498Courtesy of GENERAL MOTORS CORP.
  6. Install the headliner screw to the #1 bow

    Tighten:  Tighten the screw to 2 N.m (18 lb in).

  7. Rivet the flag end of the tension cable to the back side of the rear side rail.
    1. Position the flag roll forward.
    2. Use a C rivet or a stainless steel pop rivet.
    3. With a ball peen hammer, tap the rivet head flush with the retainer.
  8. Fig 4: Top Cover Rivet To Rear Side Rail
    GM784535Courtesy of GENERAL MOTORS CORP.
  9. Fold the top cover flap over the rear side rail and rivet place.
  10. Install the rear side weatherstrip retainer and the weatherstrip to the rear side rail. Refer to Weatherstrip Retainer Replacement - Folding Top (Front and Center Side Rail)  or Weatherstrip Retainer Replacement - Folding Top (Rear Side Rail) .
  11. Install the folding top to the vehicle. Refer to Folding Top Replacement .