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Home >> Chevrolet >> 2002 >> Blazer 4D Utility, 4WD, Part Time >> Repair and Diagnosis >> External Pages >> Different car >> Section 1527 (HVAC Systems - Automatic) >> Repair Instructions >> Air Temperature Actuator Replacement - Right >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2004 Chevrolet Corvette. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: Right Air Temperature Actuator Screws
    GM295335Courtesy of GENERAL MOTORS CORP.
  1. Position the air temperature actuator, then align the slots in the actuator driver to the flats on the RH temperature door shaft.
  2. Slide the air temperature actuator onto the shaft, while aligning the actuator locating hole to the forward alignment pin on the HVAC module case.

    The actuator should be completely seated onto the temperature door shaft and the actuator mounting holes should be flush with the mounting bosses on the HVAC module case.

  3. NOTE: Refer to Fastener Notice in Cautions and Notices.
  4. Install the air temperature actuator retaining screws.

    Tighten:  Tighten the screws to 1.5 N.m (13 lb in).

  5. Fig 2: Right Air Temperature Actuator Electrical Connector
    GM295333Courtesy of GENERAL MOTORS CORP.
  6. Connect the air temperature actuator electrical connector.
  7. Fig 3: Floor Air Outlet Duct & Retaining Screws
    GM95650Courtesy of GENERAL MOTORS CORP.
  8. Position the floor air outlet duct to the HVAC module case.
  9. Install the floor air outlet duct retaining screws.

    Tighten:  Tighten the screws to 1.6 N.m (14 lb in).

  10. Fig 4: Lower RH Side Window Defogger Outlet Duct
    GM95649Courtesy of GENERAL MOTORS CORP.
  11. Install the lower half of the RH floor air outlet duct.

    Align the retaining tabs and snap into place.

  12. Install the I/P lower insulator panel - RH. Refer to Closeout/Insulator Panel Replacement - Right in Instrument Panel, Gages and Console.
  13. Install the defroster door actuator.
  14. Position and connect the RH side window defogger outlet duct - lower to the windshield defroster duct.
  15. Install the I/P upper trim pad. Refer to Trim Pad Replacement - Instrument Panel (I/P) Upper in Instrument Panel, Gages and Console.
  16. Install the cover to the I/P electrical center.
  17. Install the front floor kick-up panel. Refer to Kick-Up Panel Replacement - Front Floor in Interior Trim.
  18. Recalibrate the actuators. Refer to Re-Calibrating Actuators .