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Home >> Chevrolet >> 2002 >> Blazer 4D Utility, 4WD, Part Time >> Repair and Diagnosis >> External Pages >> Different car >> Section 1523 (Body Rear End) >> Repair Instructions >> Quarter Panel Replacement - Rear (Hardtop) >> Removal Procedure

Removal Procedure

WARNING: This page is about a different car, the 2004 Chevrolet Corvette. However, it is still accessible from the selected car via links, so may be relevant.

The hardtop coupe quarter panel will be severely damaged during this removal procedure and should be replaced. There are hidden quarter panel attaching screws under the hardtop roof that are hard to accessed without cutting the quarter panel.

    Fig 1: Rear Wheelhouse Liner Panel
    GM71250Courtesy of GENERAL MOTORS CORP.
  1. Remove the tire and wheel. Refer to Tire and Wheel Removal and Installation in Tires and Wheels.
  2. Remove the wheelhouse liner panel.
  3. Fig 2: Fascia To The Quarter Panel
    GM63720Courtesy of GENERAL MOTORS CORP.
  4. Remove the outer taillamp (to gain access to the fascia mounting bolts).
  5. Remove the bolts attaching the fascia to the quarter panel.
  6. Fig 3: Quarter Panel To The Rear Compartment Brace
    GM63719Courtesy of GENERAL MOTORS CORP.
  7. Remove the bolts attaching the quarter panel to the rear compartment brace.
  8. Fig 4: Quarter Panel At Fascia Reinforcement Studs
    GM71236Courtesy of GENERAL MOTORS CORP.
  9. Remove the nuts attaching the quarter panel to the fascia reinforcement studs.
  10. Remove the side marker lamp socket from the lamp.
  11. Fig 5: Quarter Panel At Door Lock Pillar
    GM71252Courtesy of GENERAL MOTORS CORP.
  12. Remove the screws attaching the quarter panel to the door lock pillar.
  13. Fig 6: Fuel Door At Inner Body Pane
    GM71229Courtesy of GENERAL MOTORS CORP.
  14. Open the fuel door, remove the bolt mounting the fuel door to the inner body panel (driver's side only).
  15. Remove the gas cap tether strap from the fuel door (drivers side only).
  16. Fig 7: Fuel Filler Door At Quarter Panel
    GM71225Courtesy of GENERAL MOTORS CORP.
  17. Remove the screws attaching the quarter panel and the fuel door to the fuel pocket (drivers side only).
  18. Remove the fuel door (drivers side only).
  19. Fig 8: Quarter Panel At Door Lock Pillar
    GM71252Courtesy of GENERAL MOTORS CORP.
  20. Open the rear compartment lid.
  21. Remove the screws attaching the quarter panel to the rear compartment panel.
  22. Remove the four closest fascia to surround screws.
  23. Fig 9: Antenna And Antenna Bezel
    GM380263Courtesy of GENERAL MOTORS CORP.
  24. Remove the antenna (right side only).
  25. Fig 10: Quarter Panel
    GM377016Courtesy of GENERAL MOTORS CORP.
  26. Install protective covers to the passenger and stowage compartments areas.
  27. Tape a cut line (1) on the quarter panel starting at the rear corner of the stowage compartment opening. Tape down about 75 mm (3 in) and then run the tape forward to a point about 50 mm (2 in) from the lock pillar, and then tape up to the lock pillar upper corner of the quarter panel.
  28. Protect the roof panel along the quarter panel with tape.
  29. Place a wedge between the quarter panel and the surround panel at the cut line.
  30. Place a wedge between the quarter panel and the lock pillar at the cut line.
  31. Fig 11: Quarter Panel, Quarter Panel Flange & Screws
    GM416770Courtesy of GENERAL MOTORS CORP.
  32. Cut the upper outer skin of the quarter panel along the marked cut line (1) being careful not to cut into the adjacent panels.
  33. Remove the quarter panel.
  34. Cut the quarter panel flange on a line (2) through the drain holes being care full to not cut into the surround panel.
  35. With a knife cut any butyl that is adhering to the quarter panel flange.
  36. Remove the flange. If it is necessary loosen the screws (3). Be sure and return the screws to their original position.
  37. Clean any butyl from the bonding surface.
  38. Fig 12: Retainers At Rear Of The Quarter Panel
    GM71232Courtesy of GENERAL MOTORS CORP.
  39. Transfer parts as necessary (the retainers snap to the inside of the quarter panel).