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Home >> Chevrolet >> 2002 >> Blazer 4D Utility, 4WD, Part Time >> Repair and Diagnosis >> External Pages >> Different car >> Section 1500 (Engine Exhaust System) >> Repair Instructions >> Catalytic Converter Replacement (5.3L Engine) >> Removal Procedure

Removal Procedure

WARNING: This page is about a different car, the 2003 Oldsmobile Bravada, 2003 GMC Envoy XL, 2003 GMC Envoy, and 2003 Chevrolet TrailBlazer. However, it is still accessible from the selected car via links, so may be relevant.
  1. Raise and suitably support the vehicle. Refer to LIFTING AND JACKING THE VEHICLE in General Information.
    NOTE: Refer to HEATED OXYGEN & OXYGEN SENSOR NOTICE in Cautions and Notices.
    NOTE: Refer to EXCESSIVE FORCE & OXYGEN SENSOR NOTICE in Cautions and Notices.
  2. Unscrew both front heated oxygen sensor (HO2S) sensors (1) from the catalytic converter.
  3. Unscrew both rear HO2S sensors (2) from the catalytic converter.
  4. Remove the transmission support.
    Fig 1: Removing Front & Rear Heated Oxygen Sensor (HO2S) Sensors From Catalytic Converter
    G02131309Courtesy of GENERAL MOTORS CORP.
  5. Remove the rear propeller shaft. Refer to PROPELLER SHAFT AND UNIVERSAL JOINTS  in Propeller Shaft.
  6. If equipped with four wheel drive (4WD), unbolt the front propeller shaft from the drive axle. Refer to PROPELLER SHAFT REPLACEMENT - FRONT  in Propeller Shaft.
  7. Place the propeller shaft on top of the pinion yoke.
  8. Remove the exhaust muffler nuts.
    Fig 2: Removing Exhaust Muffler Nuts
    G02131310Courtesy of GENERAL MOTORS CORP.
  9. Remove the left exhaust manifold pipe nuts.
    Fig 3: Removing Left Exhaust Manifold Pipe Nuts
    G02131311Courtesy of GENERAL MOTORS CORP.
  10. Remove the right exhaust manifold pipe nuts.
    Fig 4: Removing Right Exhaust Manifold Pipe Nuts
    G02131312Courtesy of GENERAL MOTORS CORP.
  11. Raise the transmission.
  12. Remove the catalytic converter (1) by angling the outlet pipe toward the left side of the vehicle to gain the necessary clearance for removal.
    Fig 5: Removing Catalytic Converter
    G02131313Courtesy of GENERAL MOTORS CORP.