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Home >> Chevrolet >> 2002 >> Blazer 4D Utility, 4WD, Part Time >> Repair and Diagnosis >> External Pages >> Different car >> Section 1497 (Engine Mechanical - 4.2L) >> Repair Instructions >> Off-Vehicle Repair Instructions >> Cylinder Head Assemble

Cylinder Head Assemble

WARNING: This page is about a different car, the 2003 Oldsmobile Bravada, 2003 GMC Envoy XL, 2003 GMC Envoy, and 2003 Chevrolet TrailBlazer. However, it is still accessible from the selected car via links, so may be relevant.

Tools Required 

  1. Apply sealant GM P/N United States 12346004, GM P/N Canada 10953480 or equivalent to the threads.
    NOTE: Refer to FASTENER NOTICE in Cautions and Notices.
  2. Install the (end) oil gallery plugs.

    Tighten 

    Tighten the oil gallery plugs to 38 N.m (28 lb ft).

    Fig 1: Installing (End) Oil Gallery Plugs
    G02128753Courtesy of GENERAL MOTORS CORP.
  3. Apply sealant GM P/N United States 12346004, GM P/N Canada 10953480 or equivalent to the plugs.
  4. Install the (inner) oil gallery plugs.
    Fig 2: Installing (Inner) Oil Gallery Plugs
    G02128754Courtesy of GENERAL MOTORS CORP.
  5. Apply sealant GM P/N United States 12346004, GM P/N Canada 10953480 or equivalent to the plug.
  6. Install the water jacket plug.
    Fig 3: Installing Water Jacket Plug
    G02128755Courtesy of GENERAL MOTORS CORP.
  7. Use J 38820  to install the valve seals. There is only one size valve seal.
    Fig 4: Installing Valve Seals
    G02128756Courtesy of GENERAL MOTORS CORP.
    IMPORTANT: Lubricate the valve stems with clean engine oil before installing.
  8. Install the valves. 0.075 mm (0.003 in) oversized valves are available if the valve guides needed to be reamed. Use the same (original size) valve seal.
    Fig 5: Installing Valves
    G02128757Courtesy of GENERAL MOTORS CORP.
  9. Install the valve spring and the valve spring retainer.
    Fig 6: Installing Valve Spring And Valve Spring Retainer
    G02128758Courtesy of GENERAL MOTORS CORP.
  10. Use J 8062  and J 42037  to compress the valve spring.
    Fig 7: Compressing Valve Spring
    G02128759Courtesy of GENERAL MOTORS CORP.
  11. Install the valve keys.
  12. Remove J 8062  and J 42037  .
    Fig 8: Installing Valve Keys
    G02128760Courtesy of GENERAL MOTORS CORP.
    IMPORTANT: Do not try to centralize the electrode on the spark plug. The electrode is offset by design.
  13. Install the spark plugs.
    Fig 9: Installing Spark Plugs
    G02128761Courtesy of GENERAL MOTORS CORP.