LEMON Manuals: Even more car manuals for everyone
Home >> Chevrolet >> 2002 >> Blazer 4D Utility, 4WD, Part Time >> Repair and Diagnosis >> External Pages >> Different car >> Section 1496 (Engine Mechanical - 5.3L) >> Repair Instructions >> Off-Vehicle Repair Instructions >> Oil Pan Cleaning and Inspection

Oil Pan Cleaning and Inspection

WARNING: This page is about a different car, the 2003 GMC Envoy XL and 2003 Chevrolet TrailBlazer. However, it is still accessible from the selected car via links, so may be relevant.
IMPORTANT: Do not reuse the oil pan cover gasket. Install a NEW cover gasket during assembly.

Do not reuse the oil pan to engine block gasket. Install a NEW gasket during assembly.

When installing a NEW oil pan gasket, it is not necessary to install the rivets that retain the NEW gasket to the pan.

  1. Remove the oil transfer tube bolts (1) and gaskets (3).
  2. Remove the oil transfer tube (2).
  3. Inspect the tube for damage or restrictions.
    Fig 1: Removing Oil Transfer Tube Bolts And Gaskets
    G02129550Courtesy of GENERAL MOTORS CORP.
  4. Remove the plugs (1) from the oil galleries.
    Fig 2: Removing Plugs From Oil Galleries
    G02129551Courtesy of GENERAL MOTORS CORP.
  5. Remove the oil pan baffle and bolts.
    Fig 3: Removing Oil Pan Baffle And Bolts
    G02129552Courtesy of GENERAL MOTORS CORP.
  6. Remove the oil pan drain plug and O-ring seal.
  7. Clean the oil pan in solvent. Be sure to thoroughly clean all of the oil passages and recesses of the pan.
  8. Clean the oil pan gasket surfaces. Refer to REPLACING ENGINE GASKETS   .
    CAUTION: Refer to SAFETY GLASSES CAUTION in Cautions and Notices.
  9. Dry the oil pan with compressed air.
  10. Inspect the gasket sealing surfaces for excessive scratches or gouging. Refer to REPLACING ENGINE GASKETS   .
    Fig 4: Removing Oil Pan Drain Plug And O-Ring Seal
    G02129553Courtesy of GENERAL MOTORS CORP.
  11. Inspect the oil pan drain plug and threaded drain hole for damaged threads.

    The drain plug O-ring seal may be used again if not cut or damaged.

    Fig 5: Inspecting Oil Pan Drain Plug And Threaded Drain Hole For Damaged Threads
    G02129554Courtesy of GENERAL MOTORS CORP.
  12. Inspect the oil filter sealing surface for scratches or gouging.
  13. Inspect the oil filter fitting (1) for a loose fit or damaged threads.
  14. Inspect the oil passages for restrictions.
  15. Inspect the oil filter bypass valve (2) for proper operation.

    Lightly depress the bypass valve. The valve spring should seat the valve to the proper position.

    Fig 6: Inspecting Oil Filter Fitting And Oil Filter Bypass Valve
    G02129555Courtesy of GENERAL MOTORS CORP.