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Home >> Chevrolet >> 2002 >> Blazer 4D Utility, 4WD, Part Time >> Repair and Diagnosis >> External Pages >> Different car >> Section 1496 (Engine Mechanical - 5.3L) >> Repair Instructions >> Off-Vehicle Repair Instructions >> Exhaust Manifold Installation - Right

Exhaust Manifold Installation - Right

WARNING: This page is about a different car, the 2003 GMC Envoy XL and 2003 Chevrolet TrailBlazer. However, it is still accessible from the selected car via links, so may be relevant.
IMPORTANT:
  • Tighten the exhaust manifold bolts as specified in the service procedure. Improperly installed and/or leaking exhaust manifold gaskets may affect vehicle emissions and/or On-Board Diagnostic (OBD) II system performance.
  • The cylinder head exhaust manifold bolt hole threads must be clean and free of debris or threadlock material.
  1. Apply a 5 mm (0.2 in) wide band of threadlock GM P/N 12345493 (Canadian P/N 10953488) or equivalent to the threads of the exhaust manifold bolts. Refer to SEALERS, ADHESIVES, AND LUBRICANTS   .
  2. Install the exhaust manifold gasket and exhaust manifold.
    NOTE: Refer to FASTENER NOTICE in Cautions and Notices.
  3. Install the exhaust manifold bolts.

    Tighten 

    1. 3.1. Tighten the exhaust manifold bolts first pass to 15 N.m (11 lb ft). Tighten the exhaust manifold bolts beginning with the center two bolts. Alternate from side-to-side, and work toward the outside bolts.
    2. 3.2. Tighten the exhaust manifold bolts final pass to 25 N.m (18 lb ft). Tighten the exhaust manifold bolts beginning with the center two bolts. Alternate from side-to-side, and work toward the outside bolts.
  4. Using a flat punch, bend over the exposed edge of the exhaust manifold gasket at the front of the right cylinder head.
    Fig 1: Installing Exhaust Manifold Gasket And Exhaust Manifold
    G02129706Courtesy of GENERAL MOTORS CORP.
  5. Install the heat shield (2) and bolts (3).

    Tighten 

    Tighten the heat shield bolts to 9 N.m (80 lb in).

    Fig 2: Installing Heat Shield And Bolts
    G02129707Courtesy of GENERAL MOTORS CORP.