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Home >> Chevrolet >> 2002 >> Blazer 4D Utility, 4WD, Part Time >> Repair and Diagnosis >> External Pages >> Different car >> Section 1496 (Engine Mechanical - 5.3L) >> Repair Instructions >> Off-Vehicle Repair Instructions >> Exhaust Manifold Installation - Left

Exhaust Manifold Installation - Left

WARNING: This page is about a different car, the 2003 GMC Envoy XL and 2003 Chevrolet TrailBlazer. However, it is still accessible from the selected car via links, so may be relevant.
IMPORTANT:
  • Tighten the exhaust manifold bolts as specified in the service procedure. Improperly installed and/or leaking exhaust manifold gaskets may affect vehicle emissions and/or On-Board Diagnostic (OBD) II system performance.
  • The cylinder head exhaust manifold bolt hole threads must be clean and free of debris or threadlock material.
IMPORTANT: Do not apply sealant to the first three threads of the bolt.
  1. Apply a 5 mm (0.2 in) wide band of threadlock GM P/N 12345493 (Canadian P/N 10953488) or equivalent to the threads of the exhaust manifold bolts. Refer to SEALERS, ADHESIVES, AND LUBRICANTS   . 
  2. Install the exhaust manifold and NEW exhaust manifold gasket.
    Fig 1: Installing Exhaust Manifold And Exhaust Manifold Gasket
    G02129704Courtesy of GENERAL MOTORS CORP.
    NOTE: Refer to FASTENER NOTICE in Cautions and Notices.
  3. Install the exhaust manifold bolts.

    Tighten 

    1. 3.1. Tighten the exhaust manifold bolts a first pass to 15 N.m (11 lb ft). Tighten the exhaust manifold bolts beginning with the center two bolts. Alternate from side-to-side, and work toward the outside bolts.
    2. 3.2. Tighten the exhaust manifold bolts a final pass to 25 N.m (18 lb ft). Tighten the exhaust manifold bolts beginning with the center two bolts. Alternate from side-to-side and work toward the outside bolts.
  4. Using a flat punch, bend over the exposed edge of the exhaust manifold gasket at the rear of the left cylinder head.
  5. Install the heat shield (2) and bolts (3).

    Tighten 

    Tighten the heat shield bolts to 9 N.m (80 lb in).

    Fig 2: Installing Heat Shield And Bolts
    G02129705Courtesy of GENERAL MOTORS CORP.