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Home >> Chevrolet >> 2002 >> Blazer 4D Utility, 4WD, Part Time >> Repair and Diagnosis >> External Pages >> Different car >> Section 1496 (Engine Mechanical - 5.3L) >> Repair Instructions >> Off-Vehicle Repair Instructions >> Cylinder Head Cleaning and Inspection

Cylinder Head Cleaning and Inspection

WARNING: This page is about a different car, the 2003 GMC Envoy XL and 2003 Chevrolet TrailBlazer. However, it is still accessible from the selected car via links, so may be relevant.

Tools Required 

IMPORTANT: When cleaning a cylinder head in a thermal type oven, do not exceed 204°C (400°F).
  1. Clean the following components:
    CAUTION: Refer to SAFETY GLASSES CAUTION in Cautions and Notices.
    IMPORTANT: Be careful not to scuff the chamber.
    • Use the J 8089  in order to remove the carbon from the combustion chambers.
    • Gasket surfaces
    • Refer to REPLACING ENGINE GASKETS   . 
    • Valve stems and heads on a buffing wheel
    • Bolt hole threads
    • Remove all dirt, debris, or threadlock material from the bolt holes.
      Fig 1: Removing Carbon From Combustion Chambers Using Tool
      G02129502Courtesy of GENERAL MOTORS CORP.
  2. Inspect the following:
    1. 2.1. Worn or loose valve seats (8 or 11)
    2. 2.2. The cylinder head for cracks in the exhaust ports and combustion chambers
    3. 2.3. The cylinder head for external cracks in the water chambers
    4. 2.4. The gasket surfaces for excessive scratches or gouging

      Refer to REPLACING ENGINE GASKETS   . 

    5. 2.5. The bolt hole threads for debris or damaged threads

      Refer to THREAD REPAIR   or THREAD REPAIR SPECIFICATIONS   . 

      Fig 2: Inspecting Spring Cap, Valve Spring, Valves
      G02129503Courtesy of GENERAL MOTORS CORP.
  3. Inspect the cylinder head for warpage. Refer to ENGINE MECHANICAL SPECIFICATIONS   . 
    Fig 3: Inspecting Cylinder Head For Warpage
    G02129504Courtesy of GENERAL MOTORS CORP.
  4. Inspect the valve springs for squareness.
    Fig 4: Inspecting Valve Springs For Squareness
    G02129505Courtesy of GENERAL MOTORS CORP.
  5. Use the J 9666  in order to measure the valve spring tension.

    Replace the spring if the spring tension is less than 310 N (70 lb) at 45.75 mm (1.80 in).

    Fig 5: Measuring Valve Spring Tension Using Tool
    G02129506Courtesy of GENERAL MOTORS CORP.