Disassembly Procedure

WARNING: This page does not describe the selected car, but rather 8 other vehicles, including the 2003 Oldsmobile Bravada, 2003 GMC Envoy XL, 2003 GMC Envoy, 2003 Chevrolet TrailBlazer, and 2002 Oldsmobile Bravada. However, it is still accessible from the selected car via links, so may be relevant.

Remove the actuator assembly bolts.
Remove the actuator assembly.

Fig 1: Removing Actuator Assembly Bolts
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Remove the intermediate shaft bearing assembly bolts.
Separate the intermediate shaft bearing assembly case halves.

Fig 2: Removing Intermediate Shaft Bearing Assembly Bolts
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Remove the thrust washer.

Fig 3: Removing Thrust Washer
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Remove the clutch fork gear.

Fig 4: Removing Clutch Fork Gear
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Remove the clutch fork and the clutch fork sleeve.

Fig 5: Removing Clutch Fork And Clutch Fork Sleeve
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Remove the washer.

Fig 6: Removing Washer
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Remove the clutch fork sleeve gear.

Fig 7: Removing Clutch Fork Sleeve Gear
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.

Fig 8: Removing Clutch Fork Spring
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Remove the thrust washer.

Fig 9: Removing Thrust Washer
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Remove the inner bearing from the outer intermediate shaft bearing case half using a hammer and a brass drift.
Remove the outer bearing from the outer intermediate shaft bearing case half using a hammer and a brass drift.

Fig 10: Removing Bearing Using Hammer And Brass Drift
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Remove the bearing from the inner intermediate shaft bearing case half using a hammer and a brass drift.

Fig 11: Removing Bearing Using Hammer And Brass Drift
Courtesy of GENERAL MOTORS CORP.