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Installation Procedure

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IMPORTANT: If replacing the condenser, add the refrigerant oil to the condenser. Refer to REFRIGERANT SYSTEM CAPACITIES  for the capacity information.
  1. Install the condenser to the radiator.
    NOTE: Refer to FASTENER NOTICE in Cautions and Notices.
  2. Install the retaining screws to the condenser.

    Tighten 

    Tighten the screws to 5 N.m (44 lb in).

  3. Install the radiator. Refer to RADIATOR REPLACEMENT (BODY VIN CODE 6) or RADIATOR REPLACEMENT (BODY VIN TYPE 3) in Engine Cooling.
  4. Connect the evaporator tube (4) to the condenser (3).
  5. Install the retaining nut to the evaporator tube (4) at the condenser (3).

    Tighten 

    Tighten the nut to 28 N.m (21 lb ft).

    Fig 1: Connecting Evaporator Tube To Condenser
    G01596579Courtesy of GENERAL MOTORS CORP.
  6. Connect the compressor discharge hose (2) to the condenser (4).
  7. Install the retaining nut (1) to the compressor discharge hose (2) at the condenser (4).

    Tighten 

    Tighten the nut to 28 N.m (21 lb ft).

  8. Evacuate and recharge the A/C system. Refer to REFRIGERANT RECOVERY AND RECHARGING .
  9. Install the upper radiator baffle. Refer to AIR INTAKE BAFFLE REPLACEMENT - RADIATOR in Engine Cooling.
  10. Leak test the fittings of the components using the J39400-A.
    Fig 2: Connecting Compressor Discharge Hose To Condenser
    G01596580Courtesy of GENERAL MOTORS CORP.