Disassembly Procedure

WARNING: This page does not describe the selected car, but rather 6 other vehicles, including the 2004 Oldsmobile Bravada, 2004 GMC Envoy XUV, 2004 GMC Envoy XL, 2004 GMC Envoy, and 2004 Chevrolet TrailBlazer. However, it is still accessible from the selected car via links, so may be relevant.

Fig 1: Removing/Installing Actuator From Intermediate Shaft Bearing Assembly

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Remove the actuator assembly bolts.
Remove the actuator assembly.

Fig 2: Intermediate Shaft Bearing Assembly Bolts

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Remove the intermediate shaft bearing assembly bolts.
Separate the intermediate shaft bearing assembly case halves.

Fig 3: Removing/Installing Thrust Washer

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Remove the thrust washer.

Fig 4: Removing/Installing Clutch Fork Gear

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Remove the clutch fork gear.

Fig 5: Removing/Installing Clutch Fork & Clutch Fork Sleeve

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Remove the clutch fork and the clutch fork sleeve.

Fig 6: Removing/Installing Washer

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Remove the washer.

Fig 7: Removing/Installing Clutch Fork Sleeve Gear

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Remove the clutch fork sleeve gear.

Fig 8: Removing/Installing Clutch Fork Spring

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Remove the clutch fork spring.

Fig 9: Removing/Installing Thrust Washer

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Remove the thrust washer.

Fig 10: Removing Inner Bearing

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Remove the inner bearing from the outer intermediate shaft bearing case half using a hammer and a brass drift.
Remove the outer bearing from the outer intermediate shaft bearing case half using a hammer and a brass drift.

Fig 11: Removing Bearing From Inner Intermediate Shaft Bearing Case

Courtesy of GENERAL MOTORS CORP.

Remove the bearing from the inner intermediate shaft bearing case half using a hammer and a brass drift.