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Home >> Chevrolet >> 2002 >> Blazer 4D Utility, 4WD, Part Time >> Repair and Diagnosis >> External Pages >> Different car >> Section 1445 (Hydraulic Brake System) >> Repair Instructions >> Master Cylinder Replacement >> Installation Procedure

Installation Procedure

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    Fig 1: Bleeding Master Cylinder
    GM171911Courtesy of GENERAL MOTORS CORP.
  1. Bench bleed the master cylinder. Refer toMaster Cylinder Bench Bleeding .
  2. Fig 2: Master Cylinder To Booster View
    GM748031Courtesy of GENERAL MOTORS CORP.
  3. Install the master cylinder assembly.
  4. NOTE: Refer to Fastener Notice in Cautions and Notices.
  5. Install the master cylinder mounting nuts.

    Tighten:  Tighten the master cylinder mounting nuts to 36 N.m (27 lb ft).

  6. Fig 3: Removing Brake Pipe Caps At Master Cylinder
    GM827495Courtesy of GENERAL MOTORS CORP.
  7. Remove the rubber plugs from the brake lines.
  8. Fig 4: Identifying Brake Pipe Connection At Master Cylinder
    GM748013Courtesy of GENERAL MOTORS CORP.
  9. Connect the brake pipes.

    Tighten:  Tighten the brake pipe fittings to 17 N.m (13 lb ft).

  10. Fig 5: Identifying Master Cylinder Fluid Level Sensor Connector
    GM748010Courtesy of GENERAL MOTORS CORP.
  11. Connect the master cylinder fluid level sensor connector.
  12. Bleed the hydraulic brakes system. Refer to Hydraulic Brake System Bleeding (Manual) Hydraulic Brake System Bleeding (Pressure) .