Inspection Procedure

WARNING: This page is about a different car, the 2004 GMC Envoy XUV, 2004 GMC Envoy XL, 2004 Chevrolet TrailBlazer, and 2004 Buick Rainier. However, it is still accessible from the selected car via links, so may be relevant.

Fig 1: View Of Throttle Body & Nuts

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Inspect the throttle body studs and threaded inserts for looseness or damaged threads.
Inspect the wire harness stud and threaded insert for looseness or damaged threads.

Fig 2: View Of Fuel Injector Rail

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Inspect the fuel rail bolt inserts for looseness or damaged threads.
Inspect the intake manifold vacuum passages for debris or restrictions.

Fig 3: Manifold Absolute Pressure Sensor

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Inspect for damaged or broken vacuum fittings, damaged MAP sensor (714) mounting bore, or broken MAP sensor retaining tabs.
Inspect the composite intake manifold assembly for cracks or other damage.
Inspect the areas between the intake runners.
Inspect all the gasket sealing surfaces for damage.
Install the MAP sensor.

Fig 4: Inspecting Intake Manifold Cylinder Head Deck For Warpage

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Inspect the fuel injector bores for excessive scoring or damage.
Inspect the intake manifold cylinder head deck for warpage.
1. Locate a straight edge across the intake manifold cylinder head deck surface.
  Position the straight edge across a minimum of two runner port openings.
2. Insert a feeler gage between the intake manifold and the straight edge.
  A intake manifold with warpage in excess of 3 mm (0.118 in) over a 200 mm (7.87 in) area is warped and should be replaced.

Fig 5: View Of EVAP Purge Solenoid, Bolt & Isolator

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NOTE: Refer to Fastener Notice in Cautions and Notices.

Install the EVAP solenoid (708), bolt (710), and isolator (709).
Tighten: Tighten the EVAP solenoid bolt to 10 N.m (89 lb in).