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Home >> Chevrolet >> 2002 >> Blazer 4D Utility, 4WD, Part Time >> Repair and Diagnosis >> External Pages >> Different car >> Section 1443 (Engine Mechanical - 4.2L (Ll8)) >> Repair Instructions >> Off-Vehicle Repair Instructions >> Exhaust Manifold Installation

Exhaust Manifold Installation

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    Fig 1: View Of Exhaust Manifold Gasket
    GM637622Courtesy of GENERAL MOTORS CORP.
  1. Install the exhaust manifold gasket.
  2. Fig 2: View Of Exhaust Manifold & Bolts
    GM637625Courtesy of GENERAL MOTORS CORP.
  3. Install the exhaust manifold.
  4. Add threadlock GM P/N United States 12345493, GM P/N Canada 10953488 to the exhaust manifold bolt threads.
  5. Install the exhaust manifold bolts.
  6. Fig 3: Exhaust Manifold Bolt Tightening Sequence
    GM715596Courtesy of GENERAL MOTORS CORP.
    NOTE: Refer to Fastener Notice in Cautions and Notices.
  7. Tighten the exhaust manifold bolts.

    Tighten: 

    1. Tighten the exhaust manifold bolts a first pass in sequence to 25 N.m (18 lb. ft.).
    2. Tighten the exhaust manifold bolts a second pass in sequence to 25 N.m (18 lb. ft.).
    3. Tighten the exhaust manifold bolts a final pass in sequence to 25 N.m (18 lb. ft.).

  8. Fig 4: View Of Exhaust Manifold Studs
    GM637627Courtesy of GENERAL MOTORS CORP.
  9. Install the exhaust manifold heat shield studs (if required).

    Tighten:  Tighten the exhaust manifold heat shield studs to 10 N.m (89 lb in).

  10. Fig 5: View Of Exhaust Manifold Heat Shield & Nuts
    GM637629Courtesy of GENERAL MOTORS CORP.
  11. Install the exhaust manifold heat shield.
  12. Add anti-seize GM P/N United States 12371386, GM P/N Canada 993128 to the exhaust manifold heat shield nuts.
  13. Install the exhaust manifold heat shield nuts.

    Tighten:  Tighten the exhaust manifold heat shield nuts to 10 N.m (89 lb in).