Diagnostic Aids
- The battery test using the J 42000 Battery Tester requires correct connections to the battery terminals. See Special Tools and Equipment . A failure to obtain the correct connections during the test may result in a failed test on a good battery.
- Use the Out of Vehicle test for each battery when testing a vehicle with dual batteries.
Follow these instructions in order to avoid an incorrect diagnosis because of connections:
- If testing the vehicle with the battery cables still connected, wiggle the J 42000
clips on the terminal bolt. See Special Tools and Equipment . This may cut through any coating or through any oxidation that may be present on the bolt.
Even new bolts contain a protective coating that may insulate or cause a resistance in the test circuit.
- If correct connections to the battery terminal bolts in the vehicle are in doubt, perform the following steps:
- Disconnect the negative battery cable.
- Disconnect the positive battery cable.
- Install the test adapters on the terminals.
- Follow the instructions for testing a removed battery.
- If the tester displays a REPLACE BATTERY or BAD CELL-REPLACE result for a battery tested in the vehicle with the battery cables connected, perform the following steps:
- Disconnect the negative battery cable.
- Disconnect the positive battery cable.
- Install the tester adapters.
- Follow the instructions for testing a removed battery.
- Replace the battery only if the second test shows a REPLACE BATTERY or BAD CELL-REPLACE result.
Use the test code from the second test for any warranty purposes.
IMPORTANT: Always write the test code displayed by the tester on the repair order for any warranty purposes. The number is a unique code that describes the test data for a particular battery at a particular time. The test code may occasionally repeat when you retest the same battery. More often, each test will result in a different code. Use the test code from the second, or Out of Vehicle test. - Use the correct terminal adapters.
Do not use any common bolts or a combination of bolts, of nuts, and of washers as adapters when testing the battery.
Use the test adapters that are provided with the J 42000 or GM P/N 12303040 terminal adapters. If the adapters that are provided with the J 42000 require replacement, use GM P/N 12303040. See Special Tools and Equipment . Any other adapter may not contact the correct areas of the battery terminal, causing a resistance that may result in an invalid battery test result.
| Step | Action | Value(s) | Yes | No |
|---|---|---|---|---|
|
CAUTION:
Refer to Battery Disconnect Caution
in Cautions and Notices.
|
||||
| 1 | Inspect the battery for a cracked, broken, or damaged case, which may be indicated by battery acid leakage. Is the battery OK? |
- | Go to Step 2 | Go to Step 19 |
| 2 | Compare the Cold Cranking Amperage (CCA) and Reserve Capacity (RC) of the battery to the original battery or Original Equipment (OE) specification. Refer to Battery Usage . Does the battery meet or exceed the specifications? |
- | Go to Step 3 | Go to Step 19 |
| 3 | Does the hydrometer display a yellow dot? | - | Go to Step 4 | Go to Step 5 |
| 4 | Tap the hydrometer lightly on top with the handle of a small screwdriver in order to dislodge any air bubbles inside the battery. Does the hydrometer still display a yellow dot? |
- | Go to Step 19 | Go to Step 5 |
| 5 |
|
- | Go to Step 6 | Go to Step 7 |
| 6 | Use a torque wrench in order to verify the torque to loosen the negative battery terminal bolt. Is the torque above the specified value? |
10 N.m (88 lb in) | Go to Step 8 | Go to Step 7 |
| 7 | Disconnect the negative battery cable. Is the cable disconnected? |
- | Go to Step 9 | - |
| 8 |
|
- | Go to Step 9 | - |
| 9 | Rotate the positive battery cable connector clockwise with light finger pressure. Does the positive connector rotate? |
- | Go to Step 10 | Go to Step 11 |
| 10 | Use a torque wrench in order to verify the torque to loosen the positive battery terminal bolt. Is the torque above the specified value? |
10 N.m (88 lb in) | Go to Step 12 | Go to Step 11 |
| 11 | Disconnect the positive battery cable. Is the cable disconnected? |
- | Go to Step 13 | - |
| 12 |
|
- | Go to Step 13 | - |
| 13 |
|
- | Go to Step 14 | - |
| 14 |
|
15 N.m (11 lb ft) | Go to Step 15 | - |
| 15 |
|
15 N.m (11 lb ft) | Go to Step 16 | - |
| 16 |
IMPORTANT:
Ensure that all of the electrical loads are turned OFF.
|
- | Go to Step 17 | Go to Step 18 |
| 17 |
|
- | Battery OK | - |
| 18 |
|
- | Battery OK | - |
| 19 | Replace the battery. Refer to Battery Replacement . Did you complete the replacement? |
- | Battery OK | - |