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Home >> Chevrolet >> 2002 >> Blazer 4D Utility, 4WD, Part Time >> Repair and Diagnosis >> External Pages >> Different car >> Section 1392 (Engine Mechanical - 3.8L (Unit Repair)) >> Repair Instructions >> Intake Manifold Installation - Upper

Intake Manifold Installation - Upper

WARNING: This page is about a different car, the 2002 Pontiac Grand Prix. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the upper intake manifold gasket.
  2. Install the upper intake manifold.
    Fig 1: Upper Intake Manifold & Gasket
    G01703737Courtesy of GENERAL MOTORS CORP.
    NOTE: Refer to FASTENER NOTICE .
  3. Install the upper intake manifold bolts.

    Tighten 

    Tighten the upper intake manifold bolts in sequence to 10 N.m (89 Ib. in).

    Fig 2: Tightening Sequence For Upper Intake Manifold Bolts
    G01703738Courtesy of GENERAL MOTORS CORP.
  4. Install the throttle body gasket.
  5. Install the throttle body.
  6. Install the throttle body nuts.

    Tighten 

    Tighten the throttle body nuts to 10 N.m (89 Ib. in).

    Fig 3: Throttle Body, Gasket & Nuts
    G01703739Courtesy of GENERAL MOTORS CORP.
  7. Install the engine wiring harness heat shield.
  8. Install the engine wiring harness heat shield bolt and nut.

    Tighten 

    Tighten the engine wiring harness heat shield bolt and nut to 10 N.m (89 Ib. in).

    Fig 4: Engine Wiring Harness Heat Shield, Bolt & Nut
    G01703740Courtesy of GENERAL MOTORS CORP.
  9. Install the accelerator control cable bracket.
  10. Install the accelerator control cable bracket bolts.

    Tighten 

    Tighten the accelerator control cable bracket bolts to 16 N.m (12 lb ft).

    Fig 5: Accelerator Control Cable Bracket & Bolts
    G01703741Courtesy of GENERAL MOTORS CORP.
  11. Install the fuel injector rail.
  12. Install the fuel injector rail nuts.

    Tighten 

    Tighten the fuel injector rail nuts to 10 N.m (89 lb in).

    Fig 6: Fuel Injector Rail & Nuts
    G01703742Courtesy of GENERAL MOTORS CORP.
  13. Install the ignition control module assembly.
  14. Install the ignition control module assembly bracket nuts.

    Tighten 

    Tighten the ignition control module assembly bracket nuts to 50 N.m (37 Ib. ft).

  15. Connect the ignition control module connector to the ignition control module assembly.
  16. Connect the ignition wires to the fuel injector rail.
  17. Install the spark plug wires.
    Fig 7: Ignition Control Module Assembly & Bracket Nuts
    G01703743Courtesy of GENERAL MOTORS CORP.