Installation Procedure
WARNING: This page is about a different car, the 2004 Pontiac Vibe. However, it is still accessible from the selected car via links, so may be relevant.
- Adjust the booster piston rod. Refer to the Adjustment Procedure in Vacuum Brake Booster Replacement .
- Bench bleed the master cylinder. Refer to Master Cylinder Bench Bleeding .
- Install the following components to the vacuum booster:
- The master cylinder
- The 3-way fitting (7)
- The check valve bracket (1)
- The 2 nuts (10)
Tighten: Tighten the 2 nuts to 12.5 N.m (110.6 lb in).
- Install the 3 brake pipes (2,8,9) to the 3-way fitting.
Tighten: Tighten the flare nuts to 15.2 N.m (11.2 lb ft).
- Install the 2 brake pipes (2,3) to the master cylinder.
Tighten: Tighten the flare nuts to 15.2 N.m (11.2 lb ft).
- Install the brake fluid reservoir. Refer to Master Cylinder Reservoir Replacement .
- Install the top portion of the air filter housing. Install the hooks to the bottom portion of the housing.
- Install the air filter hose to the throttle body. Secure the hose with the hose clamp.
- Bleed the hydraulic brake system. Refer to Hydraulic Brake System Bleeding .
- Inspect the brake system for leaks. Refer to Brake System External Leak Inspection .
- Measure the brake pedal travel. Adjust as necessary. Refer to Brake Pedal Travel Measurement and Inspection .
CAUTION:
Refer to Brake Fluid Caution
in Cautions and Notices.
NOTE:
Refer to Filling the Master Cylinder Notice
in Cautions and Notices.
NOTE:
Refer to Fastener Notice
in Cautions and Notices.