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Home >> Chevrolet >> 2002 >> Blazer 4D Utility, 4WD, Part Time >> Repair and Diagnosis >> External Pages >> Different car >> Section 1329 (Manual Transmission - MTN - Introduction) >> Repair Instructions >> Transaxle Replacement >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2004 Pontiac Vibe. However, it is still accessible from the selected car via links, so may be relevant.
  1. Align the input shaft with the clutch disc and install the transaxle to the engine.
    2. Fig 1: Transaxle To Engine Retaining Bolts
    GM844207Courtesy of GENERAL MOTORS CORP.
    NOTE: Refer to Fastener Notice in Cautions and Notices.
  2. Install the 6 transaxle to engine retaining bolts.

    Tighten: 

    • Tighten the bolts (1) to 64 N.m (47 lb ft).
    • Tighten the bolt (2) to 46 N.m (35 lb ft).
    • Tighten the bolts (3) to 23 N.m (17 lb ft).

  3. Install the left engine mounting bracket to the transaxle with the 3 bolts.

    Tighten:  Tighten the bolts to 52 N.m (38 lb ft).

  4. Install the left engine mount with the 5 bolts and nut.

    Tighten: 

    • Tighten the bolts (1) to 52 N.m (38 lb ft).
    • Tighten the bolt (2) to 80 N.m (59 lb ft).

  5. Lower the jack from the transaxle.
  6. Install the front suspension cross-member. Refer to Crossmember Replacement - Front Suspension (FWD) or Crossmember Replacement - Front Suspension (AWD) in Front Suspension.
  7. Install the left and right drive shafts. Refer to Wheel Drive Shaft Replacement - Front in Wheel Drive Shafts.
  8. Install the left and right lower splash shields. Refer to Splash Shield Replacement - Engine - Left and Splash Shield Replacement - Engine - Right in Body Front End.
  9. Install the exhaust pipe in the vehicle. Refer to Catalytic Converter Replacement (LV6 Engine) or Catalytic Converter Replacement (LNK Engine) in Engine Exhaust.
  10. Install the front wheels. Refer to Tire and Wheel Removal and Installation in Tires and Wheels.
  11. Install the drain plug with a new gasket.

    Tighten:  Tighten the drain plug to 39 N.m (29 lb ft).

  12. Install the fill plug with a new gasket.

    Tighten:  Tighten the fill plug to 39 N.m (29 lb ft).

  13. Fill the transaxle with 1.9L (2.0 qts) of API GL-4 or GL-5 SAE 75W-90 or equivalent.
  14. Lower the vehicle.
  15. Remove the engine support fixture.
  16. Install the starter assembly. Refer to Starter Motor Replacement in Engine Electrical.
    17. Fig 2: Shift Cable Clip And Washers
    GM843653Courtesy of GENERAL MOTORS CORP.
  17. Connect the shift cable to the transaxle, then install the clip and washer (1).
  18. Connect the shift cable to the bracket, then install the clip (2).
    19. Fig 3: Shift Cable, Bracket, Clip And Washers
    GM843655Courtesy of GENERAL MOTORS CORP.
  19. Connect the shift cable to the transaxle, then install the clip and washer (1).
  20. Connect the shift cable to the bracket, then install the clip (2).
  21. Install the clutch actuator cylinder and piping.
    22. Fig 4: Back Up Lamp Connector
    GM843646Courtesy of GENERAL MOTORS CORP.
  22. Connect the back up lamp connector.
    23. Fig 5: Vehicle Speed Sensor Connector
    GM843647Courtesy of GENERAL MOTORS CORP.
  23. Connect the vehicle speed sensor connector.
    24. Fig 6: Transaxle Wire Harness And Brackets
    GM843638Courtesy of GENERAL MOTORS CORP.
  24. Connect the wire harness (2) from the transaxle.
  25. Connect the 2 wire harness brackets (1), then install the 2 bolts.

    Tighten:  Tighten the bolts to 15 N.m (11 lb ft).

    26. Fig 7: Transaxle Bolts And Ground Cables
    GM843642Courtesy of GENERAL MOTORS CORP.
  26. Install the 2 bolts and ground cables to the transaxle.

    Tighten:  Tighten the bolts to 13 N.m (10 lb ft).

  27. Install the cruise control servo in the vehicle. Refer to Cruise Control Servo Replacement in Cruise Control.
  28. Install the battery tray and the 4 bolts.

    Tighten:  Tighten the bolts to 13 N.m (10 lb ft).

    29. CAUTION: Refer to Battery Disconnect Caution in Cautions and Notices.
  29. Install the battery. Refer to Battery Replacement in Engine Electrical.
  30. Install the air cleaner case assembly.
  31. Install the cylinder head cover on the engine. Refer to Cylinder Head Cover Replacement in Engine Mechanical.
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