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Home >> Chevrolet >> 2002 >> Blazer 4D Utility, 4WD, Part Time >> Repair and Diagnosis >> External Pages >> Different car >> Section 1328 (Manual Transmission - MK5 - Introduction) >> Repair Instructions >> Transaxle Replacement >> Removal Procedure

Removal Procedure

WARNING: This page is about a different car, the 2004 Pontiac Vibe. However, it is still accessible from the selected car via links, so may be relevant.
    CAUTION: Refer to Battery Disconnect Caution in Cautions and Notices.
  1. Remove the battery. Refer to Battery Replacement in Engine Electrical.
  2. Remove the 4 battery tray retaining bolts, then remove the battery tray from the vehicle.
  3. Remove the air cleaner case assembly.
  4. Remove the cruise control servo from the vehicle. Refer to Cruise Control Servo Replacement in Cruise Control.
  5. Remove the cylinder head cover from the engine. Refer to Cylinder Head Cover Removal in Engine Mechanical.
    6. Fig 1: Transaxle Wire Harness And Brackets
    GM843638Courtesy of GENERAL MOTORS CORP.
  6. Disconnect the wire harness (2) from the transaxle.
  7. Remove the 2 bolts, then disconnect the 2 wire harness brackets (1).
    8. Fig 2: Transaxle Bolts And Ground Cables
    GM843642Courtesy of GENERAL MOTORS CORP.
  8. Remove the 2 bolts and ground cables from the transaxle.
    9. Fig 3: Back Up Lamp Connector
    GM843646Courtesy of GENERAL MOTORS CORP.
  9. Disconnect the back up lamp connector.
    10. Fig 4: Vehicle Speed Sensor Connector
    GM843647Courtesy of GENERAL MOTORS CORP.
  10. Disconnect the vehicle speed sensor connector.
  11. Remove the clutch actuator cylinder and piping from the transaxle assembly.
    12. Fig 5: Shift Cable Clips And Washers
    GM843653Courtesy of GENERAL MOTORS CORP.
  12. Remove the clip and washer (1), then disconnect the shift cable from the transaxle.
  13. Remove the clip (2), then disconnect the shift cable from the bracket.
    14. Fig 6: Shift Cable And Bracket, Clips And Washers
    GM843655Courtesy of GENERAL MOTORS CORP.
  14. Remove the clip and washer (1), then disconnect the shift cable from the transaxle.
  15. Remove the clip (2), then disconnect the shift cable from the bracket.
  16. Remove the starter assembly from the vehicle. Refer to Starter Motor Replacement in Engine Electrical.
  17. Install the engine support fixture. Refer to Engine Support Fixture in Engine Mechanical.
  18. Raise the vehicle. Refer to Lifting and Jacking the Vehicle in General Information.
  19. Remove the front wheels. Refer to Tire and Wheel Removal and Installation in Tires and Wheels.
  20. Remove the left and right lower splash shields. Refer to Splash Shield Replacement - Engine - Left and Splash Shield Replacement - Engine - Right in Body Front End.
  21. Remove the exhaust pipe from the vehicle. Refer to Catalytic Converter Replacement (LV6 Engine) or Catalytic Converter Replacement (LNK Engine) in Engine Exhaust.
  22. Remove the transaxle drain plug and the oil.
  23. Remove the left and right drive shafts. Refer to Wheel Drive Shaft Replacement - Front in Wheel Drive Shafts.
  24. Remove the front suspension cross-member. Refer to Crossmember Replacement - Front Suspension (FWD) or Crossmember Replacement - Front Suspension (AWD) in Front Suspension.
  25. Support the transaxle with a suitable jack.
    26. Fig 7: Left Engine Mount Bolts
    GM843914Courtesy of GENERAL MOTORS CORP.
  26. Remove the 5 bolts from the left engine mount, then remove the mount from the vehicle.
    27. Fig 8: Left Engine Mount Bracket Bolt
    GM843921Courtesy of GENERAL MOTORS CORP.
  27. Remove the 3 bolts from the left engine mount bracket, then remove the bracket from the vehicle.
    28. Fig 9: Transaxle To Engine Mounting Bolts
    GM843926Courtesy of GENERAL MOTORS CORP.
  28. Remove the 6 transaxle to engine mounting bolts.
  29. Slightly lower the transaxle.
  30. Remove the transaxle from the engine.
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