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Home >> Chevrolet >> 2002 >> Blazer 4D Utility, 4WD, Part Time >> Repair and Diagnosis >> External Pages >> Different car >> Section 1280 (Heating, Ventilation And Air Conditioning) >> Repair Instructions >> HVAC Module Assembly Replacement >> Removal Procedure

Removal Procedure

WARNING: This page is about a different car, the 2003 Pontiac Vibe. However, it is still accessible from the selected car via links, so may be relevant.
CAUTION: Refer to BATTERY DISCONNECT CAUTION .
  1. Disconnect the negative battery cable.
  2. Discharge and recover the Refrigerant. Refer to Refrigerant Recovery and Recharging.
  3. Drain the engine cooling system. Refer to DRAINING AND FILLING COOLING SYSTEM in Engine Cooling.
  4. Remove the heater hoses (2,3) at the heater core.
    Fig 1: Removing Heater Hoses At Heater Core
    G01545443Courtesy of GENERAL MOTORS CORP.

    Important:  Cap the open fittings in order to prevent dirt and moisture from entering the refrigeration system.

  5. Remove the evaporator inlet (4) and outlet (3) tubes from the evaporator.
    Fig 2: Locating Hose Assembly Components
    G01545444Courtesy of GENERAL MOTORS CORP.
  6. Remove the instrument panel assembly. Refer to TRIM PAD REPLACEMENT - INSTRUMENT PANEL (I/P) UPPER and INSTRUMENT PANEL (I/P) TRIM PANEL REPLACEMENT - LOWER in Instrument Panel, Gages, and Console.
  7. Remove the instrument panel reinforcement. Refer to INSTRUMENT PANEL (I/P) CARRIER SUPPORT REPLACEMENT in Instrument Panel, Gages, and Console.
  8. Disconnect the blower motor electrical connector.
  9. Separate the rear heater ducts (3) from the HVAC module assembly (1).
  10. Remove the four nuts (2).
  11. Pull the HVAC module assembly forward and remove from the vehicle.
    Fig 3: Removing HVAC Module Assembly
    G01545445Courtesy of GENERAL MOTORS CORP.