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Home >> Chevrolet >> 2002 >> Blazer 4D Utility, 4WD, Part Time >> Repair and Diagnosis >> External Pages >> Different car >> Section 1245 (Engine Cooling System) >> Repair Instructions >> Thermostat Replacement (3.8L) >> Removal Procedure

Removal Procedure

WARNING: This page is about a different car, the 2003 Pontiac Grand Prix. However, it is still accessible from the selected car via links, so may be relevant.
  1. Remove the fuel injector sight shield. Refer to FUEL INJECTOR SIGHT SHIELD REPLACEMENT (L36) or FUEL INJECTOR SIGHT SHIELD REPLACEMENT (L67) in Engine Mechanical - 3.8L.
  2. Partially drain the cooling system. Refer to DRAINING AND FILLING COOLING SYSTEM  .
  3. Use the J 38185  in order to reposition the hose clamp from the water outlet housing.
  4. Remove the radiator inlet hose from the water outlet housing.
    Fig 1: Removing Radiator Inlet Hose From Water Outlet Housing (3.8L)
    G02084049Courtesy of GENERAL MOTORS CORP.
  5. Remove the water outlet housing bolt and the stud.

    Remove the water outlet housing and the gasket.

  6. Remove the thermostat.
  7. Clean and Inspect the water outlet housing gasket mating surfaces.
    Fig 2: Removing Water Outlet Housing, Gasket And Thermostat
    G02084050Courtesy of GENERAL MOTORS CORP.
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