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Installation Procedure

WARNING: This page is about a different car, the 2002 Pontiac Grand Prix. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the thermostat.
    Fig 1: Thermostat
    G01703862Courtesy of GENERAL MOTORS CORP.
  2. Install the water outlet gasket and the water outlet housing.
    Fig 2: Water Outlet Housing
    G01703863Courtesy of GENERAL MOTORS CORP.
    NOTE: Refer to FASTENER NOTICE .
  3. Install the water outlet housing bolts.

    Tighten 

    Tighten the water outlet housing bolts to 25 N.m (18 Ib ft).

  4. Install the exhaust crossover pipe. Refer to EXHAUST CROSSOVER PIPE REPLACEMENT (3.1L) or EXHAUST CROSSOVER PIPE REPLACEMENT (3.8L) .
  5. Install the radiator inlet hose to the water outlet housing.
    Fig 3: Radiator Inlet Hose & Water Outlet Housing
    G01703864Courtesy of GENERAL MOTORS CORP.
  6. Use the J 38185  in order reposition and install the hose clamp to the water outlet housing.
  7. Install the air cleaner intake duct. Refer to AIR CLEANER INTAKE DUCT .
  8. Fill the cooling system. Refer to Draining and Filling Cooling System .
  9. Inspect for leaks.
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