Possible Cause & Correction
WARNING: This page does not describe the selected car, but rather 32 other vehicles, including the 2002 Saturn SL2, 2002 Saturn SL1, 2002 Saturn SL, 2002 Saturn SC2, and 2002 Saturn SC1. However, it is still accessible from the selected car via links, so may be relevant.
Check the following items:
- Ensure throttle linkage and/or TP sensor is not sticking or binding. Ensure throttle bore is free of foreign material.
- Check for vacuum leaks.
- Check engine idle speed (both base idle and PCM idle).
- Check Idle Air Control (IAC) system. Check for vacuum leak or high idle. Check for alcohol contaminated fuel, incorrect fuel pressure or a restricted injector. Check for foreign material in IAC bore of throttle body. Check for proper connection of IAC valve electrical connector. Check for failure of A/C compressor or relay.
- Check for proper operation of EGR system.
- Check Transaxle Range (TR) switch circuit. Ensure TR switch is properly adjusted.
- Check Power Steering Pressure (PSP) switch operation.
- Check charging system output. Repair charging system if voltage is less than 9 volts or more than 16 volts.
- Check for fuel in pressure regulator vacuum hose. If fuel is present, replace regulator.
- Check evaporative emission control system.
- Check for proper spark plug gap.
- Check PCM grounds for clean and tight connections.
- Check A/C signal to PCM. If problem exists only when A/C is on, check A/C system operation and pressures.
- Ensure the installed PCM program is correct for the particular vehicle. Check with dealer for latest application information.
- Check Manifold Absolute Pressure (MAP) or Mass Airflow (MAF) sensors for proper operation.
- Check Heated Oxygen Sensor (HO2S) operation. Check for silicone contamination or incorrect RTV sealant.
- Check for excessive fuel additives.
- Check for shorted or open injector windings.
- Check for leaking injectors. Perform injector balance test. See FUEL INJECTOR BALANCE TEST under FUEL SYSTEMS in appropriate SYSTEM & COMPONENT TESTING article.
- Check injector harness locations. Ensure injectors are connected to correct injector/cylinder according to firing order.
- If rough idle only occurs when engine is hot, check PCV valve operation. Check for manifold vacuum at inlet end of crankcase vent tube assembly with engine idling.
- Using a scan tool, monitor the Knock Sensor (KS) system for any excessive spark retard activity.
- Test the crankcase ventilation valve for proper operation. Place a finger over the inlet hole of the valve end several times. The valve should snap back. If not, replace the valve.
- Check ignition system. Check for moisture, dust, cracks, burns, etc. Check for shorts and faulty insulation by spraying spark plug wires with a fine water mist.
- Using Spark Tester (J-26792), check for available secondary voltage.
- Check to see if condition is caused by engine running either rich or lean.
- Check engine compression. Check for incorrect valve timing, bent push rods, broken valve springs or worn camshaft lobes.
- Check Engine Coolant Temperature (ECT) sensor for proper temperature-to-resistance values.
- Check exhaust system for restrictions, such as a damaged or collapsed pipe, muffler or catalytic converter.
- Check the Torque Converter Clutch (TCC) operation. A scan tool should indicate an RPM drop when the TCC is commanded ON.
- Check the charging system. A bad diode in the alternator can allow A/C noise to enter the electrical system. This may affect the engine controls system operation.
- Check the transaxle range switch circuit. Ensure the scan tool indicates the vehicle is in drive with the gear selector in Drive or in Overdrive.
- Check for weak or broken motor mounts.