LEMON Manuals: Even more car manuals for everyone
Home >> Chevrolet >> 2002 >> Blazer 4D Utility, 4WD, Part Time >> Repair and Diagnosis >> External Pages >> Different car >> Section 1194 (Automatic Transmission - 4L60-E/4L65-E (Service & Replacement)) >> Repair Instructions >> Flexplate to Torque Converter Bolts >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2003 Chevrolet Corvette. However, it is still accessible from the selected car via links, so may be relevant.
  1. Using a flat bladed screwdriver, remove the transmission torque converter access plug.
    Fig 1: Transmission Torque Converter Access Plug
    G01973048Courtesy of GENERAL MOTORS CORP.
  2. Align one of the torque converter bolt holes with the driveline support assembly access hole, if necessary.

    Carefully rotate the torque converter, working through the access holes in the rear bellhousing and the transmission housing.

    Fig 2: Aligning Torque Converter Bolt Holes With Driveline Support Assembly Access Hole
    G01973049Courtesy of GENERAL MOTORS CORP.
  3. Align one of the flexplate bolt holes with the driveline support assembly access hole, if necessary.
    1. 3.1. Remove the J 42386-A  from the engine flywheel.
    2. 3.2. Slowly turn the engine flywheel through the starter motor opening until the desired flexplate bolt hole lines up with the torque converter bolt hole.
    3. 3.3. Install the J 42386-A  to the engine flywheel, in order to keep the flywheel from turning.
      Fig 3: Aligning One Of Flexplate Bolt Holes With Driveline Support Assembly Access Hole
      G01973050Courtesy of GENERAL MOTORS CORP.
    NOTE: Refer to FASTENER NOTICE in Cautions and Notices.

    Important:  HAND-START the flexplate to torque converter bolts before torquing to ensure proper alignment and to avoid cross threading.

    Important:  Carefully WALK the transmission torque converter to the transmission flywheel through the torque converter access plug opening, if necessary. DO NOT use the bolts to draw the torque converter to the flexplate.

  4. Install the flexplate to torque converter bolt through the driveline support assembly access hole.

    HAND-TIGHTEN until FINGER-TIGHT, then torque to specification.

    Tighten 

    Tighten the flexplate to torque converter bolt to 63 N.m (47 lb ft).

    Fig 4: Installing Flexplate To Torque Converter Bolt
    G01973051Courtesy of GENERAL MOTORS CORP.
  5. Remove the J 42386-A  from the engine flywheel.
  6. Turn the engine flywheel slowly until the next bolt holes line up with the rear bellhousing access hole.
  7. Install the J 42386-A  to the engine flywheel, in order to keep the flywheel from turning.
  8. Repeat steps 4 through 7 to install the 2 remaining bolts.
    Fig 5: Installing Flywheel Holding Tool To Engine Flywheel
    G01973052Courtesy of GENERAL MOTORS CORP.
  9. Remove the J 42386-A  from the engine flywheel.
    Fig 6: Removing Flywheel Holding Tool From Engine Flywheel
    G01973053Courtesy of GENERAL MOTORS CORP.
  10. Install the torque converter access plug.
    Fig 7: Torque Converter Access Plug
    G01973054Courtesy of GENERAL MOTORS CORP.
  11. Install the driveline support assembly access plug.
  12. Install the starter motor. Refer to STARTER MOTOR .
  13. Remove the catalytic converter assembly. Refer to CATALYTIC CONVERTER REPLACEMENT in Engine Exhaust.
  14. Lower the vehicle.
  15. Connect the negative battery cable.

    Tighten 

    Tighten the negative battery cable bolt to 15 N.m (11 lb ft).

  16. Program the transmitters.
  17. Run the engine and inspect for the presence of vibration, repair if necessary. Refer to FLEXPLATE/TORQUE CONVERTER VIBRATION TEST .
    Fig 8: Driveline Support Assembly Access Plug
    G01973055Courtesy of GENERAL MOTORS CORP.