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Home >> Chevrolet >> 2002 >> Blazer 4D Utility, 4WD, Part Time >> Repair and Diagnosis >> External Pages >> Different car >> Section 1188 (Engine Mechanical - 5.7L) >> Repair Instructions >> On-Vehicle Repair Instructions >> Engine Valley Cover Replacement >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2003 Chevrolet Corvette. However, it is still accessible from the selected car via links, so may be relevant.

Important:  All gasket surfaces should be free of oil or other foreign material during assembly.

  1. Install NEW knock sensor oil seals (1) into the valley cover (2).

    Lubricate the seal surfaces with clean engine oil.

    Fig 1: Installing New Knock Sensor Oil Seals
    G01970431Courtesy of GENERAL MOTORS CORP.
  2. If equipped with the 5.7 L, RPO LS6 engine, install the engine valley cover and a NEW gasket.
    Fig 2: Installing Engine Valley Cover And A New Gasket (LS6 Engine)
    G01970432Courtesy of GENERAL MOTORS CORP.
  3. If equipped with the 5.7 L, RPO LS1 engine, install the engine valley cover and NEW gasket.
    Fig 3: Installing Engine Valley Cover And New Gasket (LS1 Engine)
    G01970433Courtesy of GENERAL MOTORS CORP.
    NOTE: Refer to FASTENER NOTICE .
  4. Install the engine valley cover bolts.

    Tighten 

    Tighten the engine valley cover bolts to 25 N.m (18 lb ft).

  5. Install the knock sensors.

    Tighten 

    Tighten the knock sensors to 20 N.m (15 lb ft).

    Fig 4: Installing Knock Sensors
    G01970434Courtesy of GENERAL MOTORS CORP.
  6. Connect the knock sensor wire harness electrical connectors.
    Fig 5: Connecting Knock Sensor Wire Harness Electrical Connectors
    G01970435Courtesy of GENERAL MOTORS CORP.
  7. Install the rubber grommets into the valley cover.
  8. Install the intake manifold. Refer to INTAKE MANIFOLD REPLACEMENT  .