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Home >> Chevrolet >> 2002 >> Blazer 4D Utility, 4WD, Part Time >> Repair and Diagnosis >> External Pages >> Different car >> Section 1154 (Engine Mechanical (Repair Instructions 3 Of 5) - 3.6L (Ly7)) >> Repair Instructions (Off-Vehicle Repair Instructions - Part 2) >> Intake Manifold Cleaning and Inspection >> Inspection Procedure

Inspection Procedure

WARNING: This page is about a different car, the 2004 Buick Rendezvous. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: View Of Upper Intake Manifold
    GM1408567Courtesy of GENERAL MOTORS CORP.
  1. Inspect the upper intake manifold for the following conditions:
    • Damage, debris or restrictions to the BARO sensor mounting port
    • Damage, debris or restrictions to the brake vacuum booster hose port
    • Damage to the throttle body bolt holes
    • Damage, debris or restrictions to the PCV system hose ports
    2. Fig 2: Checking Upper Intake Manifold For Damage
    GM1408569Courtesy of GENERAL MOTORS CORP.
  2. Inspect the upper intake manifold for the following conditions:
    • Damage to the intake manifold bolt bosses
    • Damage to the EVAP purge solenoid mounting boss
    • Damage, debris or restrictions to the EVAP purge solenoid port
    • Damage, debris or restrictions in the vacuum passage
    3. Fig 3: Inspecting Upper Intake Manifold For Damage
    GM1408570Courtesy of GENERAL MOTORS CORP.
  3. Inspect the upper intake manifold for the following conditions:
    • Damage to the communicator valve mounting bosses (1)
    • Damage, debris or restrictions to the communicator valve port (2)
    • Damage to the communicator valve components
    4. Fig 4: Inspecting Upper Intake Manifold For Gouges
    GM1408571Courtesy of GENERAL MOTORS CORP.
  4. Inspect the upper intake manifold for the following conditions:
    • Gouges or damage to the upper intake manifold sealing surfaces (1)
    • Damage to the gasket sealing surface (2) for the throttle body
    5. Fig 5: Measuring Upper Intake Manifold Sealing Surface For Warpage
    GM1408573Courtesy of GENERAL MOTORS CORP.
  5. Inspect the upper intake manifold sealing surface for warpage.
    1. Locate a straight edge across the upper-to-lower intake manifold sealing surface.
    2. Insert a feeler gage between the upper intake manifold and the straight edge. An upper intake manifold with warpage in excess of 0.05 mm (0.020 in) must be replaced.
  6. Repair or replace the upper intake manifold as necessary.


    Fig 1: Inspecting Lower Intake Manifold For Damage
    GM1211107Courtesy of GENERAL MOTORS CORP.
  1. Inspect the lower intake manifold for the following conditions:
    • Damage, debris or restrictions to the lower intake manifold ports
    • Damage to the fuel rail mounting bolt holes
    • Damage to the fuel rail
    2. Fig 2: Checking Lower Intake Manifold For Damage
    GM1211110Courtesy of GENERAL MOTORS CORP.
  2. Inspect the lower intake manifold for the following conditions:
    • Gouges or damage to the intake manifold sealing surfaces
    • Damage to the lower intake manifold bolt bosses
    • Damage to the fuel injector ports
    3. Fig 3: Measuring Lower Intake Manifold For Warpage
    GM1211113Courtesy of GENERAL MOTORS CORP.
  3. Inspect the lower intake manifold sealing surfaces for warpage.
    1. Locate a straight edge across the lower intake manifold sealing surfaces.
    2. Insert a feeler gage between the lower intake manifold and the straight edge. A lower intake manifold with warpage in excess of 0.5 mm (0.020 in) must be replaced.
  4. Repair or replace the lower intake manifold as necessary.
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