Removal Procedure
WARNING: This page is about a different car, the 2004 Pontiac Aztek and 2004 Buick Rendezvous. However, it is still accessible from the selected car via links, so may be relevant.
- Set the HVAC controls in the vent setting to close the defroster door.
- Remove the I/P carrier. Refer to Instrument Panel (I/P) Carrier Replacement in Instrument Panel, Gages and Console.
- Remove the left HVAC module mounting bracket from the HVAC module assembly.
- Remove the right HVAC module mounting bracket from the HVAC module assembly.
- Disconnect the secondary defroster door lever from the secondary defroster door.
- Disconnect the defroster door spring (1) from the air distribution cover.
- Disconnect and remove the defroster door lever (2) and defroster door spring (1) from the defroster door.
- Remove the air distribution cover screws.
- Remove the air distribution cover.
- Remove the defroster door.
IMPORTANT:
The defroster door must be closed to allow clearance during defroster duct removal.