Installation Procedure

WARNING: This page is about a different car, the 2004 Pontiac Aztek and 2004 Buick Rendezvous. However, it is still accessible from the selected car via links, so may be relevant.

Install the fuel level sensor to the fuel sender module. Refer to Fuel Level Sensor Replacement (Prior to VIN 4S558922 (100mm Sender)) Fuel Level Sensor Replacement (VIN 4S558922 and Later (130mm Sender)) .
Clean the fuel sender sealing flange.

Fig 1: Identifying Fuel Sender Lock Ring

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IMPORTANT: Always replace the fuel sender seal when installing the fuel sender assembly.

Install the NEW fuel sender seal (3) to the fuel tank seal groove.
Install the fuel sender (2) and the fuel sender lock ring (1).

Fig 2: Identifying J 45722

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Use the J 45722 (1) in order to install the fuel sender lock ring.

Fig 3: Identifying Fuel Pipes At Fuel Sender

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Install the fuel pipes to the fuel sender. Refer to Quick Connect Fitting(s) Service (Plastic Collar) .

Fig 4: View Of Fuel Sender Module Electrical Connectors

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Install the fuel sender module electrical connectors.
Install the fuel tank. Refer to Fuel Tank Replacement (Prior to VIN 4S558922 (100mm Sender)) Fuel Tank Replacement (VIN 4S558922 and Later (130mm Sender)) .