Installation Procedure

WARNING: This page is about a different car, the 2004 GMC Sierra, 2004 GMC Cab & Chassis Sierra, 2004 Chevrolet Silverado, and 2004 Chevrolet Cab & Chassis Silverado. However, it is still accessible from the selected car via links, so may be relevant.

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Replace the ring gear, if removed.
IMPORTANT: When heating the ring gear with a torch do not overheat. Do not get the ring gear so hot that it turns blue or red.
1. Heat the ring gear evenly with a torch.
2. Using a hammer and a brass punch install the ring gear until seated.
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Install the pilot bearing in the flywheel.

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CAUTION: When removing, handling or installing this component wear protective gloves. The sharp edges on the component may be very sharp and may cause injury.
Install the flywheel.
Loosely install NEW flywheel bolts.

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Install J 44643 in order to hold the flywheel.

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CAUTION: Refer to COMPONENT FASTENER TIGHTENING NOTICE in Cautions and Notices.
Use the following steps and the sequence shown, tighten the bolts:
Tighten
1. Tighten the bolts to 79 N.m (58 lb ft).
2. Tighten the bolts to 60 degrees using the J 45059 .
3. Tighten the bolts again to 60 degrees using the J 45059 .
Remove J 44643 .
Install the clutch. Refer to the appropriate Clutch Assembly Replacement article in clutch.
Install the starter. Refer to STARTER MOTOR REPLACEMENT (6.6L (LLY) ENGINE) in Engine Electrical.