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Home >> Chevrolet >> 2002 >> Blazer 4D Utility, 4WD, Part Time >> Repair and Diagnosis >> External Pages >> Different car >> Section 1028 (Transfer Case - NVG 261-NP2) >> Repair Instructions >> Transfer Case Fluid Replacement >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2004 GMC Sierra, 2004 GMC Cab & Chassis Sierra, 2004 Chevrolet Silverado, and 2004 Chevrolet Cab & Chassis Silverado. However, it is still accessible from the selected car via links, so may be relevant.
NOTE: Refer to Fastener Notice in Cautions and Notices.
IMPORTANT: If the drain or fill plug have to be replaced, use only aluminum replacement drain plugs. Steel plugs will react with the magnesium of the transfer case.
  1. Install the drain plug.

    Tighten:  Tighten the plug to 20 N.m (15 lb ft).

    2. Fig 1: View Of Transfer Case Drain Plug
    GM660282Courtesy of GENERAL MOTORS CORP.
  2. Fill the transfer case to the bottom of the fill plug hole with the approved transfer case fluid.
  3. Install the fill plug.

    Tighten:  Tighten the plug to 20 N.m (15 lb ft).

    4. Fig 2: View Of Transfer Case Fill Plug
    GM660281Courtesy of GENERAL MOTORS CORP.
  4. Install the transfer case shield, if equipped. Refer to Transfer Case Fluid Replacement .
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