Installation Procedure
WARNING: This page is about a different car, the 2004 GMC Sierra, 2004 GMC Cab & Chassis Sierra, 2004 Chevrolet Silverado, and 2004 Chevrolet Cab & Chassis Silverado. However, it is still accessible from the selected car via links, so may be relevant.
- Install a NEW transfer case adapter seal.
IMPORTANT: Always use a new gasket and seal for the transfer case and the transfer case adapter. Do not use any type of sealant or adhesive in place of or with the gasket or the seal.
- Position the transfer case adapter.
- Install the transfer case adapter bolts.
Tighten: Tighten the bolts to 50 N.m (37 lb ft).
- Install the new transfer case gasket.
- Install the transfer case. Refer to Transfer Case Assembly Replacement .
IMPORTANT:
The transfer case adapter must be installed so that the adapter is evenly seated to the transmission before installing the retaining nuts.
NOTE:
Refer to Fastener Notice in Cautions and Notices.
IMPORTANT:
When installing the gasket to the transfer case, make sure that the yellow printing on the gasket is facing toward the transfer case (away from the transmission). The locating tab on the gasket should always be pointing up.