Removal Procedure
WARNING: This page is about a different car, the 2004 GMC Sierra, 2004 GMC Cab & Chassis Sierra, 2004 Chevrolet Silverado, and 2004 Chevrolet Cab & Chassis Silverado. However, it is still accessible from the selected car via links, so may be relevant.
- Remove the intake manifold cover. Refer to Intake Manifold Cover Replacement .IMPORTANT: After removing the charged air cooler duct, cover the turbocharger opening with tape in order to prevent entry of objects.
- Loosen the charged air cooler inlet duct connector to turbocharger clamp (1).
- Remove the charged air cooler inlet duct connector (4) from the turbocharger.
- Loosen the charged air cooler outlet duct to intake hose clamp.
- Remove the charged air cooler outlet duct from the intake.
- Reposition the positive crankcase ventilation (PCV) hose clamp.
- Remove the PCV hose from the air inlet pipe.
- Remove the PCV hose from the clip on the top of the turbocharger.
- Remove the left PCV hose/pipe bolt.
- Remove the right PCV hose/pipe bolt.
- Remove the PCV hose/pipe.
IMPORTANT:
Do not use a screwdriver or other tool to pry the hose loose. The hose can be torn or damaged. Loosen the hose by twisting.
IMPORTANT:
Do not use a screwdriver or other tool to pry the hose loose. The hose can be torn or damaged. Loosen the hose by twisting.