LEMON Manuals: Even more car manuals for everyone
Home >> Chevrolet >> 2002 >> Blazer 4D Utility, 4WD, Part Time >> Repair and Diagnosis >> External Pages >> Different car >> Section 1020 (Engine Mechanical - 6.6L (LLY)) >> Repair Instructions >> On-Vehicle Repair Instructions >> Charged Air Cooler Hoses/Pipes Replacement (Right) >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2004 GMC Sierra, 2004 GMC Cab & Chassis Sierra, 2004 Chevrolet Silverado, and 2004 Chevrolet Cab & Chassis Silverado. However, it is still accessible from the selected car via links, so may be relevant.
    IMPORTANT: Do not over tighten the charged air cooler pipe clamps. If the clamp is overtightened, the pipe may become distorted allowing separation of the hose from the pipe. Make sure the charged air cooler pipe/hoses are properly orientated.
  1. Working through the right wheelhouse, install the charged air cooler outlet duct.
  2. Hand tighten the charged air cooler outlet duct clamp (1) at the charged air cooler.
    3. Fig 1: View Charged Air Cooler Outlet Duct Clamp
    GM877289Courtesy of GENERAL MOTORS CORP.
    IMPORTANT: Do not over tighten the charged air cooler pipe clamps. If the clamp is overtightened, the pipe may become distorted allowing separation of the hose from the pipe. Make sure the charged air cooler pipe/hoses are properly orientated.
    NOTE: Refer to Fastener Notice in Cautions and Notices.
  3. Install the charged air cooler outlet duct to the intake.
  4. Tighten the charged air cooler outlet duct to intake hose clamps.

    Tighten:  Tighten the clamps to 8 N.m (70 lb in).

    5. Fig 2: View Of Charged Air Cooler Outlet Duct
    GM1334381Courtesy of GENERAL MOTORS CORP.
  5. Install the right wheelhouse panel. Refer to Wheelhouse Panel Replacement in Body Front End.
scientia non olet · About LEMON Manuals