LEMON Manuals: Even more car manuals for everyone
Home >> Chevrolet >> 2002 >> Blazer 4D Utility, 4WD, Part Time >> Repair and Diagnosis >> External Pages >> Different car >> Section 1014 (Hydraulic Brake System) >> Repair Instructions >> Master Cylinder Replacement (Vacuum Boost) >> Installation Procedure

Installation Procedure

WARNING: This page does not describe the selected car, but rather 8 other vehicles, including the 2004 GMC Sierra, 2004 GMC Cab & Chassis Sierra, 2004 Chevrolet Silverado, 2004 Chevrolet Cab & Chassis Silverado, and 2003 GMC Sierra. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the master cylinder reservoir. Refer to Master Cylinder Reservoir Replacement .
  2. Bench bleed the master cylinder. Refer to Master Cylinder Bench Bleeding .
  3. Install the master cylinder to the vehicle.
  4. Fig 1: Installing Master Cylinder Nuts (Vacuum Boost)
    GM344196Courtesy of GENERAL MOTORS CORP.
    NOTE: Refer to Fastener Notice in Cautions and Notices.
  5. Install the master cylinder mounting nuts.

    Tighten:  Tighten the nuts to 33 N.m (24 lb ft).

  6. Remove the rubber cap or plug from the exposed brake pipe fitting ends.
  7. Fig 2: Connecting Brake Pipes From Master Cylinder (Vacuum Boost)
    GM493214Courtesy of GENERAL MOTORS CORP.
  8. Connect the brake pipes.

    Tighten:  Tighten the fittings to 25 N.m (18 lb ft).

  9. Connect the electrical connector to the brake fluid level sensor.
  10. Bleed the hydraulic brake system. Refer to Hydraulic Brake System Bleeding (Manual)  or Hydraulic Brake System Bleeding (Pressure) .
  11. Release the park brake and unblock the wheels.