Removal Procedure
WARNING: This page is about a different car, the 2004 GMC Sierra, 2004 GMC Cab & Chassis Sierra, 2004 Chevrolet Silverado, and 2004 Chevrolet Cab & Chassis Silverado. However, it is still accessible from the selected car via links, so may be relevant.
- Raise the vehicle. Refer to Lifting and Jacking the Vehicle in General Information.
- Drain the differential carrier assembly. Refer to Lubricant Replacement - Front Drive Axle .
- Remove the right side seal and/or bearing by performing the following steps:
- Remove the inner axle shaft and housing assembly from the differential carrier case assembly. Refer to Inner Shaft and/or Housing Replacement - Front Drive Axle (8.25 S4WD and 9.25 Axles) or Inner Shaft and/or Housing Replacement - Front Drive Axle (8.25 F4WD Axle) .
- Remove the clutch fork assembly components and the inner axle shaft from the inner axle shaft housing. Refer to Inner Shaft and/or Housing Replacement - Front Drive Axle (8.25 S4WD and 9.25 Axles) or Inner Shaft and/or Housing Replacement - Front Drive Axle (8.25 F4WD Axle) .
- Install the inner axle shaft housing into a vise.
Clamp only on the mounting flange of the inner axle shaft housing.
- Install the J 29369-1 , 8.25 inch axle, or the J 29369-2 , 9.25 inch axle, behind the inner axle shaft seal or the inner axle shaft bearing as necessary.
- Install the J 2619-01 (2) to the J 29369-1 or the J 29369-2 (1).
- Remove the inner axle shaft seal and/or the inner axle shaft bearing using the J 2619-01 .
- If only replacing the left side seal, perform the following steps:
- Place an alignment mark between the inner axle shaft and the wheel drive shaft.
- Disconnect the wheel drive shaft from the inner axle shaft.
- Remove the inner axle shaft using a hammer and a brass drift.
- Remove the inner axle shaft seal using a suitable seal remover tool.
- If replacing both the left side seal and bearing, perform the following steps:
- Remove the differential carrier assembly. Refer to Differential Carrier Assembly Replacement .
- Place the differential carrier assembly into a vise.
Clamp only on the mounting flange of the differential carrier assembly case.
- Remove the inner axle shaft using a hammer and a brass drift.
- Install the J 29369-1 , 8.25 inch axle, or the J 29369-2 , 9.25 inch axle (1), behind the inner axle shaft seal or the inner axle shaft bearing as necessary.
- Install the J 2619-01 (2) to the J 29369-1 or the J 29369-2 .
- Remove the inner axle shaft seal and/or the inner axle shaft bearing using the J 2619-01 .
Fig 1: Removing The Inner Axle Shaft Seal And/Or The Inner Axle Shaft Bearing Usingj 29369-2 & J 2619-01