LEMON Manuals: Even more car manuals for everyone
Home >> Chevrolet >> 2002 >> Blazer 4D Utility, 4WD, Part Time >> Repair and Diagnosis >> External Pages >> Different car >> Section 1013 (Front Drive Axle) >> Repair Instructions >> Differential Case Assembly Disassemble (9.25 Inch Axle)

Differential Case Assembly Disassemble (9.25 Inch Axle)

WARNING: This page is about a different car, the 2004 GMC Sierra, 2004 GMC Cab & Chassis Sierra, 2004 Chevrolet Silverado, and 2004 Chevrolet Cab & Chassis Silverado. However, it is still accessible from the selected car via links, so may be relevant.

Tools Required

  1. Remove the differential side bearing by performing the following steps:
    1. Place the differential case in a vise.
    2. Install the J 22888-20A (2) and the J 36597  (1) as shown.
    3. Remove the differential side bearings using the J 22888-20A.
  2. Fig 1: Removing Differential Side Bearing
    GM680400Courtesy of GENERAL MOTORS CORP.
  3. Remove the differential assembly from the vise.
  4. IMPORTANT: The ring gear bolts have left-hand threads.
  5. Remove the ring gear bolts. Discard the bolts.
  6. Fig 2: Identifying Ring Gear Bolts
    GM866503Courtesy of GENERAL MOTORS CORP.
    NOTE: Do not pry the ring gear from the differential case. Prying the ring gear from the differential case may cause damage to the ring gear and/or the differential case.
  7. Remove the ring gear from the differential case.

    Drive the ring gear off with a brass drift if necessary.

  8. Fig 3: Removing Ring Gear From Differential
    GM866502Courtesy of GENERAL MOTORS CORP.
  9. Remove the pinion shaft lock bolt.
  10. Fig 4: View Of Pinion Shaft Lock Bolt
    GM851727Courtesy of GENERAL MOTORS CORP.
  11. Remove the pinion shaft.
  12. Remove the differential side gear spacers.
  13. Fig 5: View Of Differential And Pinion Shaft
    GM851733Courtesy of GENERAL MOTORS CORP.
  14. Remove the differential pinion gears and thrust washers by performing the following steps:
    1. Drive the pinion gear thrust washers out from the differential case using a hammer and a brass drift.
    2. Roll the differential pinion gears out of the differential case.

      Mark the pinion gears and thrust washers top and bottom.

  15. Fig 6: Identifying Differential Pinion Gears & Thrust Washers
    GM851732Courtesy of GENERAL MOTORS CORP.
  16. Remove the differential side gears and thrust washers.

    Mark the differential side gears and thrust washers left and right.

  17. Fig 7: Differential Side Gears & Thrust Washers
    GM851734Courtesy of GENERAL MOTORS CORP.