LEMON Manuals: Even more car manuals for everyone
Home >> Chevrolet >> 2002 >> Blazer 4D Utility, 4WD, Part Time >> Repair and Diagnosis >> External Pages >> Different car >> Section 1003 (Engine Cooling System) >> Repair Instructions >> Water Outlet Tube Replacement (6.6L (LB7) Engine) >> Removal Procedure

Removal Procedure

WARNING: This page is about a different car, the 2004 GMC Sierra, 2004 GMC Cab & Chassis Sierra, 2004 Chevrolet Silverado, and 2004 Chevrolet Cab & Chassis Silverado. However, it is still accessible from the selected car via links, so may be relevant.
  1. Loosen the outlet duct clamp at the upper intake manifold cover.
  2. Remove the upper intake manifold cover from the outlet duct.
  3. Remove the upper intake manifold cover.
    4. Fig 1: View Of Upper Intake Manifold Cover, Outlet Duct & Clamp
    GM813243Courtesy of GENERAL MOTORS CORP.
  4. Drain the cooling system. Refer to Draining and Filling Cooling System (without HP2) .
  5. Remove the radiator inlet hose from the water outlet tube.
    6. Fig 2: View Of Radiator Inlet Hose & Hose Clamps
    GM674532Courtesy of GENERAL MOTORS CORP.
  6. Remove the bolt and wiring harness bracket at the thermostat housing.
    7. Fig 3: View Of Wiring Harness Bracket At Thermostat Housing
    GM699749Courtesy of GENERAL MOTORS CORP.
  7. Disconnect the turbocharger coolant return hose from the turbocharger bypass valve.
    8. Fig 4: View Of Turbocharger Inlet Coolant Hose
    GM668427Courtesy of GENERAL MOTORS CORP.
  8. Remove the turbocharger bypass valve and sealing washer from the water outlet tube.
    9. Fig 5: View Of Turbocharger Bypass Valve & Washer
    GM687052Courtesy of GENERAL MOTORS CORP.
  9. Remove the water outlet bolts.
  10. Remove the water outlet.
    11. Fig 6: View Of Water Outlet & Bolts
    GM699329Courtesy of GENERAL MOTORS CORP.
  11. Remove and discard the O-ring seal.
scientia non olet · About LEMON Manuals