Installation Procedure

WARNING: This page is about a different car, the 2004 GMC Sierra, 2004 GMC Cab & Chassis Sierra, 2004 Chevrolet Silverado, and 2004 Chevrolet Cab & Chassis Silverado. However, it is still accessible from the selected car via links, so may be relevant.

Install the starter/generator stator cooler inlet pipe (3) to the vehicle.
Install the starter/generator stator cooler inlet pipe (3) to the starter/generator stator (5).

NOTE: Refer to Fastener Notice in Cautions and Notices.

Install the bolt (4) to the starter/generator stator cooler inlet pipe (3).
Tighten: Tighten the bolt to 9 N.m (80 lb in).
Close the clip (2) at the starter/generator stator cooler inlet pipe (3).

Fig 1: View Of Starter/Generator Stator Cooler Inlet Pipe, Bolts & Clamps

Courtesy of GENERAL MOTORS CORP.

Install the radiator outlet hose (1) to the starter/generator stator cooler inlet pipe (3).
Position the radiator outlet hose clamp (2) to the starter/generator stator cooler inlet pipe (3).

Fig 2: View Of Radiator Outlet Hose, Clamp & Starter/Generator Stator Cooler Inlet Pipe

Courtesy of GENERAL MOTORS CORP.

Install the engine shield to the vehicle.
Install the bolts to the engine shield.
Tighten: Tighten the bolts to 20 N.m (15 lb ft).

Fig 3: View Of Engine Protection Shield

Courtesy of GENERAL MOTORS CORP.

Lower the vehicle.

NOTE: The procedure below must be followed. Improper coolant level could result in a low or high coolant level condition, causing starter/generator control module damage.

Fill the cooling system. Refer to Draining and Filling Cooling System (with HP2) or Draining and Filling Cooling System (without HP2) .