Installation Procedure

WARNING: This page is about a different car, the 2004 GMC Sierra, 2004 GMC Cab & Chassis Sierra, 2004 Chevrolet Silverado, and 2004 Chevrolet Cab & Chassis Silverado. However, it is still accessible from the selected car via links, so may be relevant.

Coat the O-ring seal and the cleaned surface of the plug opening with water resistant high-temperature grease lubricant GM P/N 1052196 (Canadian P/N 5264008), or the equivalent.

IMPORTANT: Avoid element contact with the inside walls of the engine block.

Align the coolant heater element to point towards the top of the engine.
Tightly push the coolant heater into the engine block.

Fig 1: View Of Engine Coolant Heater (6.6L)

Courtesy of GENERAL MOTORS CORP.

NOTE: Refer to Fastener Notice in Cautions and Notices.

Tighten the bolt on the engine coolant heater until both of the locking wings draw tightly against the inner wall of the engine block.
Tighten: Tighten the bolt to 2 N.m (18 lb in).

Fig 2: View Of Coolant Heater Locking Wings & Engine Block Inner Wall

Courtesy of GENERAL MOTORS CORP.

NOTE: The heater cord must not touch the engine, hot pipes, manifold, or any moving parts. Route the cord to the left front of the engine compartment securing with tie straps as necessary to prevent damage.

Connect the heater cord to the coolant heater.

Fig 3: View Of Engine Coolant Heater Cord

Courtesy of GENERAL MOTORS CORP.

Remove the right engine mount. Refer to Engine Mount Replacement - Right in Engine Mechanical - 6.6L (LB7), or Engine Mount Replacement - Right in Engine Mechanical - 6.6L (LLY).
Install the right front tire and wheel. Refer to Tire and Wheel Removal and Installation in Tires and Wheels.
Fill the cooling system. Refer to Draining and Filling Cooling System (without HP2) .
Inspect for coolant leaks.