Removal Procedure
- Disconnect the breather tube at the air cleaner outlet duct.
- Remove the air cleaner outlet duct retaining wingnut.
- Disconnect the IAT sensor harness connector.
- Remove the air cleaner outlet duct from the throttle body.
- Partially drain the cooling system. Refer to DRAINING AND FILLING COOLING SYSTEM .
- Remove the radiator inlet hose from the water outlet housing. Refer to RADIATOR HOSE REPLACEMENT - INLET (2.2L) or RADIATOR HOSE REPLACEMENT - INLET (4.3L) .
- Remove the PCV valve hose assembly from the valve rocker arm cover.
- Disconnect the engine coolant temperature (ECT) sensor electrical connector.
- Remove the spark plug wire harness retainer from the exhaust gas recirculation (EGR) valve inlet pipe.
- Remove the clamp bolt for the EGR valve inlet pipe.
- Remove the EGR valve inlet pipe from the intake and the exhaust manifolds.
Important: A/C compressor and bracket removal is not necessary.
- Remove the valve rocker arm cover bolts.
- Remove the valve rocker arm cover bolt grommets.
- Discard the valve rocker arm cover bolt grommets.
- Remove the valve rocker arm cover.
- Remove the valve rocker arm cover gasket.
- Discard the valve rocker arm cover gasket.
- Clean the valve rocker arm cover in cleaning solvent.
- Dry the valve rocker arm cover with compressed air.
- Inspect the valve rocker arm cover for the following:
- Damage to the PCV valve grommet (1)
- Damage to the bolt holes (2)
- A damaged valve rocker arm cover may interfere with the valve rocker arms.
- Damage to the exterior of the valve rocker arm cover (3)
- Gouges or damage to the sealing surface (4)
- Damage to the oil fill tube grommet (5)
- Restrictions to the ventilation system passages