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Home >> Chevrolet >> 2002 >> Blazer 4D Utility, 4WD, Part Time >> Repair and Diagnosis >> Engine Mechanical >> Engine Exhaust System >> Repair Instructions >> Exhaust Manifold Replacement - Left >> Removal Procedure

Removal Procedure

  1. Disconnect the breather tube at the air cleaner outlet duct.
  2. Fig 1: Breather Tube At Air Cleaner Outlet Duct
    G01660146Courtesy of GENERAL MOTORS CORP.
  3. Remove the air cleaner outlet duct retaining wingnut.
  4. Fig 2: Air Cleaner Outlet Duct Retaining Wingnut
    G01660147Courtesy of GENERAL MOTORS CORP.
  5. Disconnect the IAT sensor harness connector.
  6. Fig 3: IAT Sensor Harness Connector
    G01660148Courtesy of GENERAL MOTORS CORP.
  7. Remove the air cleaner outlet duct from the throttle body.
  8. Fig 4: Air Cleaner Outlet Duct From Throttle Body
    G01660149Courtesy of GENERAL MOTORS CORP.
  9. Remove the intermediate steering shaft. Refer to INTERMEDIATE STEERING SHAFT REPLACEMENT - LOWER in Steering Wheel and Column.
  10. Disconnect the engine coolant temperature (ECT) sensor electrical connector.
  11. Fig 5: Engine Coolant Temperature (ECT) Sensor Electrical Connector
    G01660150Courtesy of GENERAL MOTORS CORP.
  12. Remove the radiator inlet hose support bracket and nut.
  13. Fig 6: Radiator Inlet Hose Support Bracket And Nut
    G01660151Courtesy of GENERAL MOTORS CORP.
  14. Raise the vehicle. Refer to LIFTING & JACKING THE VEHICLE in General Information.
  15. Disconnect the exhaust pipe from the exhaust manifold. Refer to Exhaust Manifold Pipe Replacement .
  16. Lower vehicle.
  17. Remove the front tire to gain access to the rear exhaust manifold bolts. Refer to TIRE AND WHEEL REMOVAL AND INSTALLATION in Tires and Wheels.
  18. Remove the fender wheelhouse extension.
  19. Fig 7: Fender Wheelhouse Extension
    G01660152Courtesy of GENERAL MOTORS CORP.
  20. Working through the wheel house opening disconnect the spark plug wires from the spark plugs.
    1. 13.1. Rotate the spark plug wire boot one half turn.
    2. 13.2. Pull outward on the spark plug wire boot to release from the spark plug.
  21. Remove the exhaust manifold bolts and the stud.
  22. Fig 8: Exhaust Manifold Bolts And Stud
    G01660153Courtesy of GENERAL MOTORS CORP.
  23. Lower the vehicle.
  24. From under the hood remove the exhaust manifold and the spark plug wire shields from the engine.
  25. Remove and discard the exhaust manifold gaskets.
  26. Fig 9: Exhaust Manifold Gaskets
    G01660154Courtesy of GENERAL MOTORS CORP.
  27. Clean all gasket surfaces. Refer to EXHAUST MANIFOLD CLEANING AND INSPECTION in Engine Mechanical - 4.3L Unit Repair.